Skip to Content
Last modified by Admin on 2025/03/18 12:51
From version 61.1
edited by Admin
on 2025/03/18 12:30
Change comment: There is no comment for this version
To version 55.1
edited by Admin
on 2025/02/12 12:15
Change comment: There is no comment for this version

Summary

Details

Page properties
Content
... ... @@ -1,22 +1,6 @@
1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 -== Safety rules ==
5 -
6 -To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS.
7 -
8 -Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 -
10 -(% class="box warningmessage" %)
11 -(((
12 -The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
13 -)))
14 -
15 -(% class="box errormessage" %)
16 -(((
17 -**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.**
18 -)))
19 -
20 20  == Installation procedure ==
21 21  
22 22  The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
... ... @@ -29,6 +29,8 @@
29 29  |Overall dimensions (length × width × height), mm|200 × 123 × 12
30 30  |Mounting dimensions (length × width), mm|194 × 114
31 31  |Mounting holes|M3
16 +|Headers X1-X9 type|Hirose ZE05
17 +|Headers X11-X14 type|Molex series Micro-Fit
32 32  
33 33  == Headers ==
34 34  
... ... @@ -47,8 +47,6 @@
47 47  
48 48  === X1 – header to power the device ===
49 49  
50 -Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
51 -
52 52  (% class="wikigeneratedid" id="H" %)
53 53  (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
54 54  
... ... @@ -64,8 +64,6 @@
64 64  
65 65  === X2 – header for contactors ===
66 66  
67 -Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
68 -
69 69  (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
70 70  
71 71  |**Pin**|**Name**|**Description**
... ... @@ -83,8 +83,6 @@
83 83  
84 84  === (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
85 85  
86 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
87 -
88 88  (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
89 89  
90 90  |**Pin**|**Name**|**Description**
... ... @@ -114,8 +114,6 @@
114 114  
115 115  === X4 – header for HVIL ===
116 116  
117 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
118 -
119 119  [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
120 120  
121 121  |**Pin**|**Name**|**Description**
... ... @@ -132,8 +132,6 @@
132 132  
133 133  === X5 – header for current and temperature sensors ===
134 134  
135 -Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF
136 -
137 137  [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
138 138  
139 139  (% style="width:539px" %)
... ... @@ -165,8 +165,6 @@
165 165  
166 166  === X6 – header for CAN1 and RS-485-1 (external buses) ===
167 167  
168 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF
169 -
170 170  [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
171 171  
172 172  |**Pin**|**Name**|**Description**
... ... @@ -186,8 +186,6 @@
186 186  
187 187  === X7 – header for CAN2 (internal bus) ===
188 188  
189 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
190 -
191 191  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
192 192  
193 193  |**Pin**|**Name**|**Description**
... ... @@ -202,8 +202,6 @@
202 202  
203 203  === X8 – header for CAN3 ===
204 204  
205 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
206 -
207 207  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
208 208  
209 209  |**Pin**|**Name**|**Description**
... ... @@ -225,8 +225,6 @@
225 225  
226 226  === X9 – header for BMS Logic (RS-485-2) ===
227 227  
228 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
229 -
230 230  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
231 231  
232 232  |**Pin**|**Name**|**Description**
... ... @@ -252,8 +252,6 @@
252 252  
253 253  === X11 – header for high-voltage bus before contactors (plus) ===
254 254  
255 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
256 -
257 257  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
258 258  
259 259  |**Pin**|**Name**|**Description**
... ... @@ -267,8 +267,6 @@
267 267  
268 268  === X12 – header for high-voltage bus before contactors (minus) ===
269 269  
270 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
271 -
272 272  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
273 273  
274 274  |**Pin**|**Name**|**Description**
... ... @@ -282,8 +282,6 @@
282 282  
283 283  === X13 – header for high-voltage bus after contactors (plus) ===
284 284  
285 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
286 -
287 287  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
288 288  
289 289  |**Pin**|**Name**|**Description**
... ... @@ -297,8 +297,6 @@
297 297  
298 298  === X14 – header for high-voltage bus after contactors (minus) ===
299 299  
300 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
301 -
302 302  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
303 303  
304 304  |**Pin**|**Name**|**Description**
... ... @@ -384,6 +384,18 @@
384 384  
385 385  == Connection procedure ==
386 386  
347 +The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices.
348 +
349 +(% class="box errormessage" %)
350 +(((
351 +**The system is not designed to operate with batteries with total voltage more than 3000V.**
352 +)))
353 +
354 +(% class="box warningmessage" %)
355 +(((
356 +Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
357 +)))
358 +
387 387  All operations to connect the device must be carried out with the supply voltage removed.
388 388  
389 389  * Connect the power contactors to header X2.