Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementystems.BMS Main1 +drafts.bms-main-3.WebHome - Content
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... ... @@ -1,25 +1,8 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 3 - 4 -== Safety rules == 5 - 6 -To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, at least one contactor able to break the load and charge circuits must be connected to the BMS. 7 - 8 -Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured. 9 - 10 -(% class="box warningmessage" %) 11 -((( 12 -The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery. 13 -))) 14 - 15 -(% class="box errormessage" %) 16 -((( 17 -**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.** 18 -))) 19 - 1 +(% data-numbered-headings-start="1" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0)" %) 2 += = 20 20 == Installation procedure == 21 21 22 -The mounting location of the BMS Main 3 / BMS Main 3Xdevice must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.5 +The mounting location of the BMS Main 3.0 device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 ... ... @@ -30,9 +30,9 @@ 30 30 |Mounting dimensions (length × width), mm|194 × 114 31 31 |Mounting holes|M3 32 32 33 -== Headers == 16 +== 2.2 Headers == 34 34 35 -The location and designation of connectors on the BMS Main 3 / BMS Main 3Xdevice are shown below.18 +The location and designation of connectors on the BMS Main 3.0 device are shown below. 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( ... ... @@ -45,10 +45,8 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header to power the device === 31 +=== 2.2.1 X1 – header to power the device === 49 49 50 -Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 - 52 52 (% class="wikigeneratedid" id="H" %) 53 53 (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 54 54 ... ... @@ -62,10 +62,8 @@ 62 62 63 63 (% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 64 64 65 -=== X2 – header for contactors === 46 +=== (% title="Click and drag to resize" %)(%%)2.2.2 X2 – header for contactors === 66 66 67 -Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 68 - 69 69 (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 70 70 71 71 |**Pin**|**Name**|**Description** ... ... @@ -81,20 +81,18 @@ 81 81 82 82 (% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 83 84 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 63 +=== (% title="Click and drag to resize" %)(%%)2.2.3 X3 – header for discrete inputs and outputs === 85 85 86 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 - 88 88 (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 89 90 90 |**Pin**|**Name**|**Description** 91 91 |**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 69 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” (+5 V) 70 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” (+5 V) 71 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” (+5 V) 72 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” (+5 V) 73 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” (+5 V) 74 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” (+5 V) 98 98 |**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 99 |**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 100 |**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) ... ... @@ -110,14 +110,10 @@ 110 110 111 111 (% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 112 112 113 -[[image:173 9361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]90 + (% aria-label="1732121942791-517.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121942791-517.png||data-xwiki-image-style-alignment="center" height="90" width="269"]](% title="Click and drag to resize" %)(% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)2.2.4 X4 – header for HVIL 114 114 115 - ===X4–headerforHVIL===92 +(% aria-label="1732122015188-642.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]](% title="Click and drag to resize" %) 116 116 117 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 - 119 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 - 121 121 |**Pin**|**Name**|**Description** 122 122 |**1**|**-**|Not used 123 123 |**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) ... ... @@ -124,18 +124,14 @@ 124 124 |**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 125 125 |**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 126 126 127 - If the BMS Main 3 / BMS Main 3Xdevice generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 3/ BMS Main 3X is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins.100 + If the BMS Main 3 device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 3 is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins. 128 128 129 129 Connection diagram to the current loop: 130 130 131 -[[image:173 9361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]]104 +(% aria-label="1732122067418-263.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122067418-263.png||data-xwiki-image-style-alignment="center" height="264" width="356"]](% title="Click and drag to resize" %)(% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)2.2.5 X5 – header for current and temperature sensors 132 132 133 -= ==X5 – headerforcurrentandtemperaturesensors===106 +(% aria-label="image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]](% title="Click and drag to resize" %) 134 134 135 -Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 136 - 137 -[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 138 - 139 139 (% style="width:539px" %) 140 140 |**Pin**|**Name**|(% style="width:402px" %)**Description** 141 141 |**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) ... ... @@ -163,10 +163,8 @@ 163 163 164 164 [[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 165 166 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 135 +=== 2.2.6 X6 – header for CAN1 and RS-485-1 (external buses) === 167 167 168 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 - 170 170 [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 171 172 172 |**Pin**|**Name**|**Description** ... ... @@ -184,15 +184,13 @@ 184 184 185 185 [[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 186 187 -=== X7 – header for CAN2 (internal bus) === 154 +=== 2.2.7 X7 – header for CAN2 (internal bus) === 188 188 189 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 - 191 191 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 192 192 193 193 |**Pin**|**Name**|**Description** 194 -|**1**|**CAN2_H**|CAN2 line H for communication with otherBMS devices195 -|**2**|**CAN2_L**|CAN2 line L for communication with otherBMS devices159 +|**1**|**CAN2_H**|CAN2 line H for communication with BMS devices 160 +|**2**|**CAN2_L**|CAN2 line L for communication with BMS devices 196 196 |**3**|**GND**|Ground 197 197 |**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 198 198 ... ... @@ -200,33 +200,27 @@ 200 200 201 201 [[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 202 202 203 -=== X8 – header for CAN3 === 168 +=== 2.2.8 X8 – header for CAN3 === 204 204 205 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 - 207 207 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 208 209 209 |**Pin**|**Name**|**Description** 210 -|**1**|**CAN3_H**|CAN3 line H 211 -|**2**|**CAN3_L**|CAN3 line L 173 +|**1**|**CAN3_H**|CAN3 line H for communication with battery modules (for BMS Main 3X) 174 +|**2**|**CAN3_L**|CAN3 line L for communication with battery modules (for BMS Main 3X) 212 212 |**3**|**GND**|Ground 213 213 |**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 214 214 215 215 (% class="box infomessage" %) 216 216 ((( 217 -**Note:** 218 -CAN3 operates differently depending on used firmware: 219 - 220 -* **BMS Main 3:** CAN3 bus is reserved; 221 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 222 - 223 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 180 +If the BMS Main 3 device acts as a controller for a battery system consisting of several battery modules connected in parallel, then the parallel battery BMS must be connected to the CAN3 bus. 224 224 ))) 225 225 226 - ===X9– headerforBMS Logic(RS-485-2)===183 +Diagram for connecting battery modules to the CAN3 bus: 227 227 228 - Receptacle Housing: HiroseZE05-4S-HU/R. Terminals: HiroseZE05-2022SCF185 +[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" height="153" width="417"]] 229 229 187 +=== 2.2.9 X9 – header for BMS Logic (RS-485-2) === 188 + 230 230 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 231 231 232 232 |**Pin**|**Name**|**Description** ... ... @@ -235,25 +235,16 @@ 235 235 |**3**|**GND**|Ground 236 236 |**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 237 237 238 -(% class="box infomessage" %) 239 -((( 240 -**Note:** 241 -RS-485-2 operates differently depending on used firmware: 197 +Connection diagram for BMS Logic devices: 242 242 243 -* **BMS Main 3X:** RS-485-2 bus is reserved; 244 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 199 +[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" height="163" width="400"]] 245 245 246 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 247 -))) 201 +=== 2.2.10 X10 – miniUSB connector === 248 248 249 - ===X10 –miniUSB connector===203 +The miniUSB connector is used to configure the parameters of the BMS Main 3.0 device. 250 250 251 - TheminiUSB connector isusedto configurethe parametersofthe BMS Main 3 / BMS Main 3X device.205 +=== 2.2.11 X11 – header for high-voltage bus before contactors (plus) === 252 252 253 -=== X11 – header for high-voltage bus before contactors (plus) === 254 - 255 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030 256 - 257 257 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 258 258 259 259 |**Pin**|**Name**|**Description** ... ... @@ -265,10 +265,8 @@ 265 265 The connected voltage must not exceed 1000V. 266 266 ))) 267 267 268 -=== X12 – header for high-voltage bus before contactors (minus) === 218 +=== 2.2.12 X12 – header for high-voltage bus before contactors (minus) === 269 269 270 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030 271 - 272 272 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 273 273 274 274 |**Pin**|**Name**|**Description** ... ... @@ -280,10 +280,8 @@ 280 280 The connected voltage must not exceed 1000V. 281 281 ))) 282 282 283 -=== X13 – header for high-voltage bus after contactors (plus) === 231 +=== 2.2.13 X13 – header for high-voltage bus after contactors (plus) === 284 284 285 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030 286 - 287 287 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 288 288 289 289 |**Pin**|**Name**|**Description** ... ... @@ -295,10 +295,8 @@ 295 295 The connected voltage must not exceed 1000V. 296 296 ))) 297 297 298 -=== X14 – header for high-voltage bus after contactors (minus) === 244 +=== 2.2.14 X14 – header for high-voltage bus after contactors (minus) === 299 299 300 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030 301 - 302 302 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 303 303 304 304 |**Pin**|**Name**|**Description** ... ... @@ -310,7 +310,7 @@ 310 310 The connected voltage must not exceed 1000V. 311 311 ))) 312 312 313 -=== J1 – jumper for switching RS-485-1 bus terminal resistor === 257 +=== 2.2.15 J1 – jumper for switching RS-485-1 bus terminal resistor === 314 314 315 315 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]] 316 316 ... ... @@ -320,7 +320,7 @@ 320 320 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected 321 321 |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected 322 322 323 -=== J2 – jumper for switching CAN1 bus terminal resistor === 267 +=== 2.2.16 J2 – jumper for switching CAN1 bus terminal resistor === 324 324 325 325 326 326 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L** lines, install a jumper. The jumper is installed according to the table: ... ... @@ -329,7 +329,7 @@ 329 329 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected 330 330 |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected 331 331 332 -=== J3 – jumper for switching CAN2 bus terminal resistor === 276 +=== 2.2.17 J3 – jumper for switching CAN2 bus terminal resistor === 333 333 334 334 335 335 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H** and **CAN2_L** lines, install a jumper. The jumper is installed according to the table: ... ... @@ -338,52 +338,55 @@ 338 338 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN2 bus is connected 339 339 |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN2 bus is disconnected 340 340 341 -=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 285 +=== 2.2.18 J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 342 342 343 -The BMS Main 3 / BMS Main 3Xdevice implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.287 +The BMS Main 3 device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 344 344 345 -== Indicators == 289 +== 2.3 Indicators == 346 346 347 -=== DS1 – LED indicating device power === 291 +=== 2.3.1 DS1 – LED indicating device power === 348 348 349 349 |**State**|**Description** 350 350 |**Lights up green**|Device power (+5V) is present 351 351 |**Doesn’t light up**|No device power 352 352 353 -=== DS2 – LED indicating device work === 297 +=== 2.3.2 DS2 – LED indicating device work === 354 354 355 355 |**State**|**Description** 356 356 |**Blinking green**|Executing the battery management program 357 357 |**No blinking**|Program execution error 358 358 359 -=== DS3 – LED indicating interaction with childdevices===303 +=== 2.3.3 DS3 – LED indicating interaction with BMS Logic === 360 360 361 -(% style="width:447px" %) 362 -|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 363 -|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 364 -|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 305 +|**State**|**Description** 306 +|**Blinking yellow**|The device interacts with BMS Logic devices 307 +|**No blinking**|- 365 365 366 -=== DS4 – LED indicating loss of connection with childdevices===309 +=== 2.3.4 DS4 – LED indicating loss of connection with BMS Logic === 367 367 368 -(% style="width:601px" %) 369 -|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 370 -|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 371 -|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 311 +|**State**|**Description** 312 +|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost 313 +|**No blinking**|Communication with BMS Logic is stable 372 372 373 -=== DS5-DS10 – LEDs indicating contactor switches 1-6 === 315 +=== 2.3.5 DS5-DS10 – LEDs indicating contactor switches 1-6 === 374 374 375 375 |**State**|**Description** 376 376 |**Lights up green**|The switch supplies voltage to the contactor winding 377 377 |**Doesn’t light up**|The switch doesn’t supply voltage to the contactor winding 378 378 379 -=== DS11 – LED indicating the presence of power supply for contactors === 321 +=== 2.3.6 DS11 – LED indicating the presence of power supply for contactors === 380 380 381 381 |**State**|**Description** 382 382 |**Lights up green**|Power supply for contactor switches (9-32V) is present 383 383 |**Doesn’t light up**|Power supply for contactor switches (9-32V) is not present 384 384 385 -== Connection procedure == 327 +== 2.4 Connection procedure == 386 386 329 +(% class="box warningmessage" %) 330 +((( 331 +Before connection, configure the device (see ). Correct operation of the BMS system is only possible with correct configuration. 332 +))) 333 + 387 387 All operations to connect the device must be carried out with the supply voltage removed. 388 388 389 389 * Connect the power contactors to header X2. ... ... @@ -394,5 +394,5 @@ 394 394 * Connect the high-voltage network integrity circuit (if necessary) to header X4. 395 395 * Connect external devices (if necessary) to header X6. 396 396 * Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 397 -* If the BMS Main 3 / BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.344 +* If the BMS Main 3.0 is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 398 398 * Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
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