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Last modified by Admin on 2025/03/18 12:51
From version 57.2
edited by Admin
on 2025/03/18 12:13
Change comment: There is no comment for this version
To version 55.1
edited by Admin
on 2025/02/12 12:15
Change comment: There is no comment for this version

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 -== Safety rules ==
5 -
6 -To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, at least one contactor able to break the load and charge circuits must be connected to the BMS.
7 -
8 -Before use, configure the system. Proper operation of the BMS is possible only if it is correctly configured.
9 -
10 -It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series.
11 -
12 -(% class="box warningmessage" %)
13 -(((
14 -The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
15 -)))
16 -
17 -(% class="box errormessage" %)
18 -(((
19 -**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.**
20 -)))
21 -
22 22  == Installation procedure ==
23 23  
24 24  The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
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31 31  |Overall dimensions (length × width × height), mm|200 × 123 × 12
32 32  |Mounting dimensions (length × width), mm|194 × 114
33 33  |Mounting holes|M3
16 +|Headers X1-X9 type|Hirose ZE05
17 +|Headers X11-X14 type|Molex series Micro-Fit
34 34  
35 35  == Headers ==
36 36  
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49 49  
50 50  === X1 – header to power the device ===
51 51  
52 -Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
53 -
54 54  (% class="wikigeneratedid" id="H" %)
55 55  (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
56 56  
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66 66  
67 67  === X2 – header for contactors ===
68 68  
69 -Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
70 -
71 71  (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
72 72  
73 73  |**Pin**|**Name**|**Description**
... ... @@ -85,8 +85,6 @@
85 85  
86 86  === (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
87 87  
88 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
89 -
90 90  (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
91 91  
92 92  |**Pin**|**Name**|**Description**
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116 116  
117 117  === X4 – header for HVIL ===
118 118  
119 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
120 -
121 121  [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
122 122  
123 123  |**Pin**|**Name**|**Description**
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134 134  
135 135  === X5 – header for current and temperature sensors ===
136 136  
137 -Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF
138 -
139 139  [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
140 140  
141 141  (% style="width:539px" %)
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167 167  
168 168  === X6 – header for CAN1 and RS-485-1 (external buses) ===
169 169  
170 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF
171 -
172 172  [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
173 173  
174 174  |**Pin**|**Name**|**Description**
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188 188  
189 189  === X7 – header for CAN2 (internal bus) ===
190 190  
191 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
192 -
193 193  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
194 194  
195 195  |**Pin**|**Name**|**Description**
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204 204  
205 205  === X8 – header for CAN3 ===
206 206  
207 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
208 -
209 209  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
210 210  
211 211  |**Pin**|**Name**|**Description**
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227 227  
228 228  === X9 – header for BMS Logic (RS-485-2) ===
229 229  
230 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
231 -
232 232  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
233 233  
234 234  |**Pin**|**Name**|**Description**
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254 254  
255 255  === X11 – header for high-voltage bus before contactors (plus) ===
256 256  
257 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
258 -
259 259  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
260 260  
261 261  |**Pin**|**Name**|**Description**
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269 269  
270 270  === X12 – header for high-voltage bus before contactors (minus) ===
271 271  
272 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
273 -
274 274  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
275 275  
276 276  |**Pin**|**Name**|**Description**
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284 284  
285 285  === X13 – header for high-voltage bus after contactors (plus) ===
286 286  
287 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
288 -
289 289  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
290 290  
291 291  |**Pin**|**Name**|**Description**
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299 299  
300 300  === X14 – header for high-voltage bus after contactors (minus) ===
301 301  
302 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030
303 -
304 304  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
305 305  
306 306  |**Pin**|**Name**|**Description**