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Last modified by Admin on 2025/03/18 12:51
From version 55.1
edited by Admin
on 2025/02/12 12:15
Change comment: There is no comment for this version
To version 59.1
edited by Admin
on 2025/03/18 12:15
Change comment: There is no comment for this version

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, at least one contactor able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series.
11 +
12 +(% class="box warningmessage" %)
13 +(((
14 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
15 +)))
16 +
17 +(% class="box errormessage" %)
18 +(((
19 +**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.**
20 +)))
21 +
4 4  == Installation procedure ==
5 5  
6 6  The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
... ... @@ -13,8 +13,6 @@
13 13  |Overall dimensions (length × width × height), mm|200 × 123 × 12
14 14  |Mounting dimensions (length × width), mm|194 × 114
15 15  |Mounting holes|M3
16 -|Headers X1-X9 type|Hirose ZE05
17 -|Headers X11-X14 type|Molex series Micro-Fit
18 18  
19 19  == Headers ==
20 20  
... ... @@ -33,6 +33,8 @@
33 33  
34 34  === X1 – header to power the device ===
35 35  
52 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
53 +
36 36  (% class="wikigeneratedid" id="H" %)
37 37  (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
38 38  
... ... @@ -48,6 +48,8 @@
48 48  
49 49  === X2 – header for contactors ===
50 50  
69 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
70 +
51 51  (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
52 52  
53 53  |**Pin**|**Name**|**Description**
... ... @@ -65,6 +65,8 @@
65 65  
66 66  === (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
67 67  
88 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
89 +
68 68  (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
69 69  
70 70  |**Pin**|**Name**|**Description**
... ... @@ -94,6 +94,8 @@
94 94  
95 95  === X4 – header for HVIL ===
96 96  
119 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
120 +
97 97  [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
98 98  
99 99  |**Pin**|**Name**|**Description**
... ... @@ -110,6 +110,8 @@
110 110  
111 111  === X5 – header for current and temperature sensors ===
112 112  
137 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF
138 +
113 113  [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
114 114  
115 115  (% style="width:539px" %)
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141 141  
142 142  === X6 – header for CAN1 and RS-485-1 (external buses) ===
143 143  
170 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF
171 +
144 144  [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
145 145  
146 146  |**Pin**|**Name**|**Description**
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160 160  
161 161  === X7 – header for CAN2 (internal bus) ===
162 162  
191 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
192 +
163 163  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
164 164  
165 165  |**Pin**|**Name**|**Description**
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174 174  
175 175  === X8 – header for CAN3 ===
176 176  
207 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
208 +
177 177  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
178 178  
179 179  |**Pin**|**Name**|**Description**
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195 195  
196 196  === X9 – header for BMS Logic (RS-485-2) ===
197 197  
230 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
231 +
198 198  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
199 199  
200 200  |**Pin**|**Name**|**Description**
... ... @@ -220,6 +220,8 @@
220 220  
221 221  === X11 – header for high-voltage bus before contactors (plus) ===
222 222  
257 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
258 +
223 223  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
224 224  
225 225  |**Pin**|**Name**|**Description**
... ... @@ -233,6 +233,8 @@
233 233  
234 234  === X12 – header for high-voltage bus before contactors (minus) ===
235 235  
272 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
273 +
236 236  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
237 237  
238 238  |**Pin**|**Name**|**Description**
... ... @@ -246,6 +246,8 @@
246 246  
247 247  === X13 – header for high-voltage bus after contactors (plus) ===
248 248  
287 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
288 +
249 249  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
250 250  
251 251  |**Pin**|**Name**|**Description**
... ... @@ -259,6 +259,8 @@
259 259  
260 260  === X14 – header for high-voltage bus after contactors (minus) ===
261 261  
302 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
303 +
262 262  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
263 263  
264 264  |**Pin**|**Name**|**Description**
... ... @@ -344,18 +344,6 @@
344 344  
345 345  == Connection procedure ==
346 346  
347 -The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices.
348 -
349 -(% class="box errormessage" %)
350 -(((
351 -**The system is not designed to operate with batteries with total voltage more than 3000V.**
352 -)))
353 -
354 -(% class="box warningmessage" %)
355 -(((
356 -Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
357 -)))
358 -
359 359  All operations to connect the device must be carried out with the supply voltage removed.
360 360  
361 361  * Connect the power contactors to header X2.