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Last modified by Admin on 2025/03/18 12:51
From version 54.3
edited by Admin
on 2025/02/12 12:12
Change comment: There is no comment for this version
To version 61.1
edited by Admin
on 2025/03/18 12:30
Change comment: There is no comment for this version

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +(% class="box warningmessage" %)
11 +(((
12 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
13 +)))
14 +
15 +(% class="box errormessage" %)
16 +(((
17 +**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.**
18 +)))
19 +
4 4  == Installation procedure ==
5 5  
6 6  The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
... ... @@ -13,8 +13,6 @@
13 13  |Overall dimensions (length × width × height), mm|200 × 123 × 12
14 14  |Mounting dimensions (length × width), mm|194 × 114
15 15  |Mounting holes|M3
16 -|Headers X1-X9 type|Hirose ZE05
17 -|Headers X11-X14 type|Molex series Micro-Fit
18 18  
19 19  == Headers ==
20 20  
... ... @@ -33,6 +33,8 @@
33 33  
34 34  === X1 – header to power the device ===
35 35  
50 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
51 +
36 36  (% class="wikigeneratedid" id="H" %)
37 37  (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
38 38  
... ... @@ -48,6 +48,8 @@
48 48  
49 49  === X2 – header for contactors ===
50 50  
67 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
68 +
51 51  (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
52 52  
53 53  |**Pin**|**Name**|**Description**
... ... @@ -65,6 +65,8 @@
65 65  
66 66  === (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
67 67  
86 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
87 +
68 68  (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
69 69  
70 70  |**Pin**|**Name**|**Description**
... ... @@ -94,6 +94,8 @@
94 94  
95 95  === X4 – header for HVIL ===
96 96  
117 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
118 +
97 97  [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
98 98  
99 99  |**Pin**|**Name**|**Description**
... ... @@ -110,6 +110,8 @@
110 110  
111 111  === X5 – header for current and temperature sensors ===
112 112  
135 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF
136 +
113 113  [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
114 114  
115 115  (% style="width:539px" %)
... ... @@ -141,6 +141,8 @@
141 141  
142 142  === X6 – header for CAN1 and RS-485-1 (external buses) ===
143 143  
168 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF
169 +
144 144  [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
145 145  
146 146  |**Pin**|**Name**|**Description**
... ... @@ -160,6 +160,8 @@
160 160  
161 161  === X7 – header for CAN2 (internal bus) ===
162 162  
189 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
190 +
163 163  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
164 164  
165 165  |**Pin**|**Name**|**Description**
... ... @@ -174,6 +174,8 @@
174 174  
175 175  === X8 – header for CAN3 ===
176 176  
205 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
206 +
177 177  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
178 178  
179 179  |**Pin**|**Name**|**Description**
... ... @@ -195,6 +195,8 @@
195 195  
196 196  === X9 – header for BMS Logic (RS-485-2) ===
197 197  
228 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
229 +
198 198  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
199 199  
200 200  |**Pin**|**Name**|**Description**
... ... @@ -220,6 +220,8 @@
220 220  
221 221  === X11 – header for high-voltage bus before contactors (plus) ===
222 222  
255 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
256 +
223 223  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
224 224  
225 225  |**Pin**|**Name**|**Description**
... ... @@ -233,6 +233,8 @@
233 233  
234 234  === X12 – header for high-voltage bus before contactors (minus) ===
235 235  
270 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
271 +
236 236  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
237 237  
238 238  |**Pin**|**Name**|**Description**
... ... @@ -246,6 +246,8 @@
246 246  
247 247  === X13 – header for high-voltage bus after contactors (plus) ===
248 248  
285 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
286 +
249 249  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
250 250  
251 251  |**Pin**|**Name**|**Description**
... ... @@ -259,6 +259,8 @@
259 259  
260 260  === X14 – header for high-voltage bus after contactors (minus) ===
261 261  
300 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
301 +
262 262  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
263 263  
264 264  |**Pin**|**Name**|**Description**
... ... @@ -325,9 +325,10 @@
325 325  
326 326  === DS4 – LED indicating loss of connection with child devices ===
327 327  
328 -|**State**|**Description (Main 3)**|
329 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost|
330 -|**No blinking**|Communication with BMS Logic is stable|
368 +(% style="width:601px" %)
369 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)**
370 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost
371 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable
331 331  
332 332  === DS5-DS10 – LEDs indicating contactor switches 1-6 ===
333 333  
... ... @@ -343,18 +343,6 @@
343 343  
344 344  == Connection procedure ==
345 345  
346 -The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices.
347 -
348 -(% class="box errormessage" %)
349 -(((
350 -**The system is not designed to operate with batteries with total voltage more than 3000V.**
351 -)))
352 -
353 -(% class="box warningmessage" %)
354 -(((
355 -Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
356 -)))
357 -
358 358  All operations to connect the device must be carried out with the supply voltage removed.
359 359  
360 360  * Connect the power contactors to header X2.