Changes for page 2. Installation and connection
Last modified by Admin on 2025/03/18 12:51
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... ... @@ -1,6 +1,16 @@ 1 1 (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 2 = Installation and connection = 3 3 4 +(% class="box warningmessage" %) 5 +((( 6 +The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices. 7 +))) 8 + 9 +(% class="box errormessage" %) 10 +((( 11 +**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.** 12 +))) 13 + 4 4 == Installation procedure == 5 5 6 6 The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. ... ... @@ -13,8 +13,6 @@ 13 13 |Overall dimensions (length × width × height), mm|200 × 123 × 12 14 14 |Mounting dimensions (length × width), mm|194 × 114 15 15 |Mounting holes|M3 16 -|Headers X1-X9 type|Hirose ZE05 17 -|Headers X11-X14 type|Molex series Micro-Fit 18 18 19 19 == Headers == 20 20 ... ... @@ -33,6 +33,8 @@ 33 33 34 34 === X1 – header to power the device === 35 35 44 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 45 + 36 36 (% class="wikigeneratedid" id="H" %) 37 37 (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 38 38 ... ... @@ -48,6 +48,8 @@ 48 48 49 49 === X2 – header for contactors === 50 50 61 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 62 + 51 51 (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 52 52 53 53 |**Pin**|**Name**|**Description** ... ... @@ -65,6 +65,8 @@ 65 65 66 66 === (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 67 67 80 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 81 + 68 68 (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 69 69 70 70 |**Pin**|**Name**|**Description** ... ... @@ -90,8 +90,12 @@ 90 90 91 91 (% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 92 92 107 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 108 + 93 93 === X4 – header for HVIL === 94 94 111 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 112 + 95 95 [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 96 96 97 97 |**Pin**|**Name**|**Description** ... ... @@ -104,8 +104,12 @@ 104 104 105 105 Connection diagram to the current loop: 106 106 125 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 126 + 107 107 === X5 – header for current and temperature sensors === 108 108 129 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 130 + 109 109 [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 110 110 111 111 (% style="width:539px" %) ... ... @@ -137,6 +137,8 @@ 137 137 138 138 === X6 – header for CAN1 and RS-485-1 (external buses) === 139 139 162 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 163 + 140 140 [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 141 141 142 142 |**Pin**|**Name**|**Description** ... ... @@ -156,6 +156,8 @@ 156 156 157 157 === X7 – header for CAN2 (internal bus) === 158 158 183 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 184 + 159 159 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 160 160 161 161 |**Pin**|**Name**|**Description** ... ... @@ -170,6 +170,8 @@ 170 170 171 171 === X8 – header for CAN3 === 172 172 199 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 200 + 173 173 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 174 174 175 175 |**Pin**|**Name**|**Description** ... ... @@ -191,6 +191,8 @@ 191 191 192 192 === X9 – header for BMS Logic (RS-485-2) === 193 193 222 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 223 + 194 194 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 195 195 196 196 |**Pin**|**Name**|**Description** ... ... @@ -216,6 +216,8 @@ 216 216 217 217 === X11 – header for high-voltage bus before contactors (plus) === 218 218 249 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 250 + 219 219 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 220 220 221 221 |**Pin**|**Name**|**Description** ... ... @@ -229,6 +229,8 @@ 229 229 230 230 === X12 – header for high-voltage bus before contactors (minus) === 231 231 264 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 265 + 232 232 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 233 233 234 234 |**Pin**|**Name**|**Description** ... ... @@ -242,6 +242,8 @@ 242 242 243 243 === X13 – header for high-voltage bus after contactors (plus) === 244 244 279 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 280 + 245 245 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 246 246 247 247 |**Pin**|**Name**|**Description** ... ... @@ -255,6 +255,8 @@ 255 255 256 256 === X14 – header for high-voltage bus after contactors (minus) === 257 257 294 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 295 + 258 258 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 259 259 260 260 |**Pin**|**Name**|**Description** ... ... @@ -312,17 +312,19 @@ 312 312 |**Blinking green**|Executing the battery management program 313 313 |**No blinking**|Program execution error 314 314 315 -=== DS3 – LED indicating interaction with BMSLogic ===353 +=== DS3 – LED indicating interaction with child devices === 316 316 317 -|**State**|**Description** 318 -|**Blinking yellow**|The device interacts with BMS Logic devices 319 -|**No blinking**|- 355 +(% style="width:447px" %) 356 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 357 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 358 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 320 320 321 -=== DS4 – LED indicating loss of connection with BMS Logic ===360 +=== DS4 – LED indicating loss of connection with child devices === 322 322 323 -|**State**|**Description** 324 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost 325 -|**No blinking**|Communication with BMS Logic is stable 362 +(% style="width:601px" %) 363 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 364 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 365 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 326 326 327 327 === DS5-DS10 – LEDs indicating contactor switches 1-6 === 328 328
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