Changes for page 2. Installation and connection
Last modified by Admin on 2025/03/18 12:51
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... ... @@ -13,8 +13,6 @@ 13 13 |Overall dimensions (length × width × height), mm|200 × 123 × 12 14 14 |Mounting dimensions (length × width), mm|194 × 114 15 15 |Mounting holes|M3 16 -|Connector type X1-X9|Hirose ZE05 17 -|Connector type X11-X14|Molex series Mocro-Fit 18 18 19 19 == Headers == 20 20 ... ... @@ -33,6 +33,8 @@ 33 33 34 34 === X1 – header to power the device === 35 35 34 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 35 + 36 36 (% class="wikigeneratedid" id="H" %) 37 37 (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 38 38 ... ... @@ -48,6 +48,8 @@ 48 48 49 49 === X2 – header for contactors === 50 50 51 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 52 + 51 51 (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 52 52 53 53 |**Pin**|**Name**|**Description** ... ... @@ -65,6 +65,8 @@ 65 65 66 66 === (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 67 67 70 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 + 68 68 (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 69 69 70 70 |**Pin**|**Name**|**Description** ... ... @@ -90,8 +90,12 @@ 90 90 91 91 (% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 92 92 97 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 98 + 93 93 === X4 – header for HVIL === 94 94 101 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 102 + 95 95 [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 96 96 97 97 |**Pin**|**Name**|**Description** ... ... @@ -104,8 +104,12 @@ 104 104 105 105 Connection diagram to the current loop: 106 106 115 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 116 + 107 107 === X5 – header for current and temperature sensors === 108 108 119 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 120 + 109 109 [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 110 110 111 111 (% style="width:539px" %) ... ... @@ -137,6 +137,8 @@ 137 137 138 138 === X6 – header for CAN1 and RS-485-1 (external buses) === 139 139 152 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 153 + 140 140 [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 141 141 142 142 |**Pin**|**Name**|**Description** ... ... @@ -156,6 +156,8 @@ 156 156 157 157 === X7 – header for CAN2 (internal bus) === 158 158 173 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 174 + 159 159 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 160 160 161 161 |**Pin**|**Name**|**Description** ... ... @@ -170,6 +170,8 @@ 170 170 171 171 === X8 – header for CAN3 === 172 172 189 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 + 173 173 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 174 174 175 175 |**Pin**|**Name**|**Description** ... ... @@ -191,6 +191,8 @@ 191 191 192 192 === X9 – header for BMS Logic (RS-485-2) === 193 193 212 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 213 + 194 194 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 195 195 196 196 |**Pin**|**Name**|**Description** ... ... @@ -216,6 +216,8 @@ 216 216 217 217 === X11 – header for high-voltage bus before contactors (plus) === 218 218 239 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 240 + 219 219 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 220 220 221 221 |**Pin**|**Name**|**Description** ... ... @@ -229,6 +229,8 @@ 229 229 230 230 === X12 – header for high-voltage bus before contactors (minus) === 231 231 254 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 255 + 232 232 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 233 233 234 234 |**Pin**|**Name**|**Description** ... ... @@ -242,6 +242,8 @@ 242 242 243 243 === X13 – header for high-voltage bus after contactors (plus) === 244 244 269 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 270 + 245 245 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 246 246 247 247 |**Pin**|**Name**|**Description** ... ... @@ -255,6 +255,8 @@ 255 255 256 256 === X14 – header for high-voltage bus after contactors (minus) === 257 257 284 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 285 + 258 258 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 259 259 260 260 |**Pin**|**Name**|**Description** ... ... @@ -312,17 +312,19 @@ 312 312 |**Blinking green**|Executing the battery management program 313 313 |**No blinking**|Program execution error 314 314 315 -=== DS3 – LED indicating interaction with BMSLogic ===343 +=== DS3 – LED indicating interaction with child devices === 316 316 317 -|**State**|**Description** 318 -|**Blinking yellow**|The device interacts with BMS Logic devices 319 -|**No blinking**|- 345 +(% style="width:447px" %) 346 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 347 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 348 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 320 320 321 -=== DS4 – LED indicating loss of connection with BMS Logic ===350 +=== DS4 – LED indicating loss of connection with child devices === 322 322 323 -|**State**|**Description** 324 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost 325 -|**No blinking**|Communication with BMS Logic is stable 352 +(% style="width:601px" %) 353 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 354 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 355 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 326 326 327 327 === DS5-DS10 – LEDs indicating contactor switches 1-6 === 328 328 ... ... @@ -338,6 +338,13 @@ 338 338 339 339 == Connection procedure == 340 340 371 +The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices. 372 + 373 +(% class="box errormessage" %) 374 +((( 375 +**The system is not designed to operate with batteries with total voltage more than 3000V.** 376 +))) 377 + 341 341 (% class="box warningmessage" %) 342 342 ((( 343 343 Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
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