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Last modified by Admin on 2025/03/18 12:51
From version 43.1
edited by Admin
on 2025/01/29 13:28
Change comment: There is no comment for this version
To version 57.2
edited by Admin
on 2025/03/18 12:13
Change comment: There is no comment for this version

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, at least one contactor able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, configure the system. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series.
11 +
12 +(% class="box warningmessage" %)
13 +(((
14 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
15 +)))
16 +
17 +(% class="box errormessage" %)
18 +(((
19 +**The system is not designed to operate with batteries whose total voltage exceeds 3000 V.**
20 +)))
21 +
4 4  == Installation procedure ==
5 5  
6 6  The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
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13 13  |Overall dimensions (length × width × height), mm|200 × 123 × 12
14 14  |Mounting dimensions (length × width), mm|194 × 114
15 15  |Mounting holes|M3
16 -|Connector type|Hirose ZE05
17 17  
18 18  == Headers ==
19 19  
... ... @@ -32,6 +32,8 @@
32 32  
33 33  === X1 – header to power the device ===
34 34  
52 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
53 +
35 35  (% class="wikigeneratedid" id="H" %)
36 36  (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
37 37  
... ... @@ -47,6 +47,8 @@
47 47  
48 48  === X2 – header for contactors ===
49 49  
69 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
70 +
50 50  (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
51 51  
52 52  |**Pin**|**Name**|**Description**
... ... @@ -64,6 +64,8 @@
64 64  
65 65  === (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
66 66  
88 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
89 +
67 67  (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
68 68  
69 69  |**Pin**|**Name**|**Description**
... ... @@ -89,8 +89,12 @@
89 89  
90 90  (% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)​(%%)Connection diagram for discrete output:
91 91  
115 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]
116 +
92 92  === X4 – header for HVIL ===
93 93  
119 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
120 +
94 94  [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
95 95  
96 96  |**Pin**|**Name**|**Description**
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103 103  
104 104  Connection diagram to the current loop:
105 105  
133 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]]
134 +
106 106  === X5 – header for current and temperature sensors ===
107 107  
137 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF
138 +
108 108  [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
109 109  
110 110  (% style="width:539px" %)
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136 136  
137 137  === X6 – header for CAN1 and RS-485-1 (external buses) ===
138 138  
170 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF
171 +
139 139  [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
140 140  
141 141  |**Pin**|**Name**|**Description**
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155 155  
156 156  === X7 – header for CAN2 (internal bus) ===
157 157  
191 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
192 +
158 158  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
159 159  
160 160  |**Pin**|**Name**|**Description**
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169 169  
170 170  === X8 – header for CAN3 ===
171 171  
207 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
208 +
172 172  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
173 173  
174 174  |**Pin**|**Name**|**Description**
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190 190  
191 191  === X9 – header for BMS Logic (RS-485-2) ===
192 192  
230 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF
231 +
193 193  [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
194 194  
195 195  |**Pin**|**Name**|**Description**
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215 215  
216 216  === X11 – header for high-voltage bus before contactors (plus) ===
217 217  
257 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
258 +
218 218  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
219 219  
220 220  |**Pin**|**Name**|**Description**
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228 228  
229 229  === X12 – header for high-voltage bus before contactors (minus) ===
230 230  
272 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
273 +
231 231  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
232 232  
233 233  |**Pin**|**Name**|**Description**
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241 241  
242 242  === X13 – header for high-voltage bus after contactors (plus) ===
243 243  
287 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
288 +
244 244  [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
245 245  
246 246  |**Pin**|**Name**|**Description**
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254 254  
255 255  === X14 – header for high-voltage bus after contactors (minus) ===
256 256  
302 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
303 +
257 257  [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
258 258  
259 259  |**Pin**|**Name**|**Description**
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311 311  |**Blinking green**|Executing the battery management program
312 312  |**No blinking**|Program execution error
313 313  
314 -=== DS3 – LED indicating interaction with BMS Logic ===
361 +=== DS3 – LED indicating interaction with child devices ===
315 315  
316 -|**State**|**Description**
317 -|**Blinking yellow**|The device interacts with BMS Logic devices
318 -|**No blinking**|-
363 +(% style="width:447px" %)
364 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)**
365 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices
366 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)-
319 319  
320 -=== DS4 – LED indicating loss of connection with BMS Logic ===
368 +=== DS4 – LED indicating loss of connection with child devices ===
321 321  
322 -|**State**|**Description**
323 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost
324 -|**No blinking**|Communication with BMS Logic is stable
370 +(% style="width:601px" %)
371 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)**
372 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost
373 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable
325 325  
326 326  === DS5-DS10 – LEDs indicating contactor switches 1-6 ===
327 327  
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337 337  
338 338  == Connection procedure ==
339 339  
389 +The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices.
390 +
391 +(% class="box errormessage" %)
392 +(((
393 +**The system is not designed to operate with batteries with total voltage more than 3000V.**
394 +)))
395 +
340 340  (% class="box warningmessage" %)
341 341  (((
342 342  Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
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