Changes for page 2. Installation and connection
Last modified by Admin on 2025/03/18 12:51
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... ... @@ -13,7 +13,6 @@ 13 13 |Overall dimensions (length × width × height), mm|200 × 123 × 12 14 14 |Mounting dimensions (length × width), mm|194 × 114 15 15 |Mounting holes|M3 16 -|Connector type|Hirose ZE05 17 17 18 18 == Headers == 19 19 ... ... @@ -32,6 +32,8 @@ 32 32 33 33 === X1 – header to power the device === 34 34 34 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 35 + 35 35 (% class="wikigeneratedid" id="H" %) 36 36 (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 37 37 ... ... @@ -47,6 +47,8 @@ 47 47 48 48 === X2 – header for contactors === 49 49 51 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 52 + 50 50 (% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 51 51 52 52 |**Pin**|**Name**|**Description** ... ... @@ -64,6 +64,8 @@ 64 64 65 65 === (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 66 66 70 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 + 67 67 (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 68 68 69 69 |**Pin**|**Name**|**Description** ... ... @@ -89,8 +89,12 @@ 89 89 90 90 (% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 91 91 97 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 98 + 92 92 === X4 – header for HVIL === 93 93 101 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 102 + 94 94 [[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 95 95 96 96 |**Pin**|**Name**|**Description** ... ... @@ -103,8 +103,12 @@ 103 103 104 104 Connection diagram to the current loop: 105 105 115 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 116 + 106 106 === X5 – header for current and temperature sensors === 107 107 119 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 120 + 108 108 [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 109 109 110 110 (% style="width:539px" %) ... ... @@ -136,6 +136,8 @@ 136 136 137 137 === X6 – header for CAN1 and RS-485-1 (external buses) === 138 138 152 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 153 + 139 139 [[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 140 140 141 141 |**Pin**|**Name**|**Description** ... ... @@ -155,6 +155,8 @@ 155 155 156 156 === X7 – header for CAN2 (internal bus) === 157 157 173 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 174 + 158 158 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 159 159 160 160 |**Pin**|**Name**|**Description** ... ... @@ -169,6 +169,8 @@ 169 169 170 170 === X8 – header for CAN3 === 171 171 189 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 + 172 172 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 173 173 174 174 |**Pin**|**Name**|**Description** ... ... @@ -190,6 +190,8 @@ 190 190 191 191 === X9 – header for BMS Logic (RS-485-2) === 192 192 212 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 213 + 193 193 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 194 194 195 195 |**Pin**|**Name**|**Description** ... ... @@ -215,6 +215,8 @@ 215 215 216 216 === X11 – header for high-voltage bus before contactors (plus) === 217 217 239 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 240 + 218 218 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 219 219 220 220 |**Pin**|**Name**|**Description** ... ... @@ -228,6 +228,8 @@ 228 228 229 229 === X12 – header for high-voltage bus before contactors (minus) === 230 230 254 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 255 + 231 231 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 232 232 233 233 |**Pin**|**Name**|**Description** ... ... @@ -241,6 +241,8 @@ 241 241 242 242 === X13 – header for high-voltage bus after contactors (plus) === 243 243 269 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 270 + 244 244 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 245 245 246 246 |**Pin**|**Name**|**Description** ... ... @@ -254,6 +254,8 @@ 254 254 255 255 === X14 – header for high-voltage bus after contactors (minus) === 256 256 284 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 285 + 257 257 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 258 258 259 259 |**Pin**|**Name**|**Description** ... ... @@ -311,17 +311,19 @@ 311 311 |**Blinking green**|Executing the battery management program 312 312 |**No blinking**|Program execution error 313 313 314 -=== DS3 – LED indicating interaction with BMSLogic ===343 +=== DS3 – LED indicating interaction with child devices === 315 315 316 -|**State**|**Description** 317 -|**Blinking yellow**|The device interacts with BMS Logic devices 318 -|**No blinking**|- 345 +(% style="width:447px" %) 346 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 347 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 348 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 319 319 320 -=== DS4 – LED indicating loss of connection with BMS Logic ===350 +=== DS4 – LED indicating loss of connection with child devices === 321 321 322 -|**State**|**Description** 323 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost 324 -|**No blinking**|Communication with BMS Logic is stable 352 +(% style="width:601px" %) 353 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 354 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 355 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 325 325 326 326 === DS5-DS10 – LEDs indicating contactor switches 1-6 === 327 327 ... ... @@ -337,6 +337,13 @@ 337 337 338 338 == Connection procedure == 339 339 371 +The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices. 372 + 373 +(% class="box errormessage" %) 374 +((( 375 +**The system is not designed to operate with batteries with total voltage more than 3000V.** 376 +))) 377 + 340 340 (% class="box warningmessage" %) 341 341 ((( 342 342 Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
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