Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -128,110 +128,152 @@ 128 128 129 129 |**Pin**|**Name**|**Description** 130 130 |**1, 2**|**GND**|Ground 131 -|**3**|**T_SENS1**| Temperature sensor 1 output132 -|**4**|**T_SENS2**| Temperature sensor 2output131 +|**3**|**T_SENS1**|Ground 132 +|**4**|**T_SENS2**|Current sensor 2 output 133 133 134 -=== X11 – (% style="color:inherit; font-family:inherit;font-size:max(18px,min(20px, 14.4444px + 0.462963vw))" %)headerforBMS Logic(%%) ===134 +=== X11 – header for high-voltage bus before contactors (plus) === 135 135 136 -Receptacle Housing: Molex 4302 50400. Terminals: Molex 43030136 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 137 137 138 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]138 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 139 139 140 140 |**Pin**|**Name**|**Description** 141 -|**1**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 142 -|**2**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 143 -|**3**|**LOGIC_5V**|Supply voltage for BMS Logic 144 -|**4**|**GND**|Ground 141 +|**1**|**IN1+**|Plus of the high-voltage bus (before contactors) 142 +|**2**|**IN1+**|Plus of the high-voltage bus (before contactors) 145 145 146 -=== X12 – header for CAN2 interface === 144 +(% class="box warningmessage" %) 145 +((( 146 +The connected voltage must not exceed 1000V. 147 +))) 147 147 148 - ReceptacleHousing: Molex430250400.Terminals: Molex43030149 +=== X12 – header for high-voltage bus before contactors (minus) === 149 149 150 - [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center"height="77" width="71"]]151 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 151 151 153 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 154 + 152 152 |**Pin**|**Name**|**Description** 153 -|**1**|**CAN2_H**|CAN2 H line for communication with internal equipment 154 -|**2**|**CAN2_L**|CAN2 L line for communication with internal equipment 155 -|**3**|**–**|– 156 -|**4**|**GND**|Ground 156 +|**1**|**IN1-**|Minus of the high-voltage bus (before contactors) 157 +|**2**|**IN1-**|Minus of the high-voltage bus (before contactors) 157 157 158 -=== X13 – header for CAN1 and RS-485 interfaces === 159 +(% class="box warningmessage" %) 160 +((( 161 +The connected voltage must not exceed 1000V. 162 +))) 159 159 160 - ReceptacleHousing: Molex430250600.Terminals: Molex43030164 +=== X13 – header for high-voltage bus after contactors (plus) === 161 161 162 - [[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1731517180930-597.png?width=113&height=81&rev=1.1||alt="1731517180930-597.png" data-xwiki-image-style-alignment="center"height="81" width="113"]]166 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 163 163 168 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 169 + 164 164 |**Pin**|**Name**|**Description** 165 -|**1**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 166 -|**2**|**CAN1_H**|CAN1 H line for communication with external equipment 167 -|**3**|**+5V**|Supply voltage 5V for external devices, max 200 mA 168 -|**4**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 169 -|**5**|**CAN1_L**|CAN1 L line for communication with external equipment 170 -|**6**|**GND**|Ground 171 +|**1**|**IN2+**|Plus of the high-voltage bus (after contactors) 172 +|**2**|**IN2+**|Plus of the high-voltage bus (after contactors) 171 171 172 -=== J1 – jumper for switching CAN2 bus terminal resistor === 174 +(% class="box warningmessage" %) 175 +((( 176 +The connected voltage must not exceed 1000V. 177 +))) 173 173 179 +=== X14 – header for high-voltage bus after contactors (minus) === 174 174 175 - [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center"height="77" width="148"]]Toconnect a terminal resistor betweenthe **CAN2_H **and **CAN2_L **lines,install a jumper. Thejumperis installed according to the table:181 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 176 176 183 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 184 + 177 177 |**Pin**|**Name**|**Description** 178 -|**1 -2**|**120 Ohm**|The 120 Ohm terminal resistorof theCAN1busisconnected179 -|**2 -3**|**-**|The 120 Ohm terminal resistorof theCAN1busisdisconnected186 +|**1**|**IN2-**|Minus of the high-voltage bus (after contactors) 187 +|**2**|**IN2-**|Minus of the high-voltage bus (after contactors) 180 180 181 -=== J2 – jumper for switching RS-485-1 bus terminal resistor === 189 +(% class="box warningmessage" %) 190 +((( 191 +The connected voltage must not exceed 1000V. 192 +))) 182 182 194 +=== J1 – jumper for switching RS-485-1 bus terminal resistor === 195 + 183 183 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]] 184 184 185 -To connect a terminal resistor between the **RS485_1_A **and**RS485_1_B**lines, install a jumper. The jumper is installed according to the table:198 +To connect a terminal resistor between the **RS485_1_A** and **RS485_1_B** lines, install a jumper. The jumper is installed according to the table: 186 186 187 187 |**Pin**|**Name**|**Description** 188 188 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected 189 189 |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected 190 190 191 -=== J 3– jumper for switching CAN1 bus terminal resistor ===204 +=== J2 – jumper for switching CAN1 bus terminal resistor === 192 192 193 193 194 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H **and **CAN1_L**lines, install a jumper. The jumper is installed according to the table:207 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L** lines, install a jumper. The jumper is installed according to the table: 195 195 196 196 |**Pin**|**Name**|**Description** 197 197 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected 198 198 |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected 199 199 213 +=== J3 – jumper for switching CAN2 bus terminal resistor === 214 + 215 + 216 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H** and **CAN2_L** lines, install a jumper. The jumper is installed according to the table: 217 + 218 +|**Pin**|**Name**|**Description** 219 +|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN2 bus is connected 220 +|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN2 bus is disconnected 221 + 222 +=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 223 + 224 +The BMS Main 2R device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 225 + 200 200 == Indicators == 201 201 202 -=== DS 2–operationindicator ===228 +=== DS1 – LED indicating device power === 203 203 204 204 |**State**|**Description** 205 -|** Blinking green**|TheBMS firmware is running206 -|** Off**|TheBMS firmwareis notrunning231 +|**Lights up green**|Device power (+5V) is present 232 +|**Doesn’t light up**|No device power 207 207 208 -=== DS 3–communicationindicator ===234 +=== DS2 – LED indicating device work === 209 209 210 210 |**State**|**Description** 211 -|**Blinking yellow (2Hz)**|InitializingcommunicationwithBMSLogicboards212 -|** Blinkingyellow (25Hz)**|Communicationwith BMS Logic isestablished237 +|**Blinking green**|Executing the battery management program 238 +|**No blinking**|Program execution error 213 213 214 -=== DS 4–errorindicator ===240 +=== DS3 – LED indicating interaction with child devices === 215 215 242 +(% style="width:447px" %) 243 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 244 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 245 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 246 + 247 +=== DS4 – LED indicating loss of connection with child devices === 248 + 249 +(% style="width:601px" %) 250 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 251 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 252 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 253 + 254 +=== DS5-DS10 – LEDs indicating contactor switches 1-6 === 255 + 216 216 |**State**|**Description** 217 -|**Blinking red**|Errors in communication with BMS Logic 257 +|**Lights up green**|The switch supplies voltage to the contactor winding 258 +|**Doesn’t light up**|The switch doesn’t supply voltage to the contactor winding 218 218 219 -=== DS1 .1-DS1.4– relay1-4indicator ===260 +=== DS11 – LED indicating the presence of power supply for contactors === 220 220 221 221 |**State**|**Description** 222 -|**Lights green**| Relay#1-#4isclosed223 -|** Off**|Relay#1-#4is opened263 +|**Lights up green**|Power supply for contactor switches (9-32V) is present 264 +|**Doesn’t light up**|Power supply for contactor switches (9-32V) is not present 224 224 225 225 == Connection procedure == 226 226 227 227 All operations to connect the device must be carried out with the supply voltage removed. 228 228 229 -* Connect the power contactors to headers X4-X7. 230 -* Connect one or more current sensors to headers X8 and X9. 231 -* Connect external temperature sensors (if necessary) to header X10. 232 -* Connect BMS Logic devices to header X11. 233 -* Connect digital inputs and outputs (if necessary) to header X1. 234 -* Connect external devices (if necessary) to header X13. 235 -* Connect other devices (BMS Indication, BMS Display, if necessary) to header X12. 236 -* If the BMS Main 2R is the last device on the CAN2, RS-485-1 or CAN1 bus, install jumpers J1-J3. 237 -* Connect an external power supply to header X3. The device will start when there is a 9-32V power supply. 270 +* Connect the power contactors to header X2. 271 +* Connect one or more current sensors, as well as external temperature sensors (if necessary) to header X5. 272 +* Connect BMS Logic devices to header X9. 273 +* Connect digital inputs and outputs (if necessary) to header X3. 274 +* Connect the high voltage bus (if necessary) to headers X11-X14. 275 +* Connect the high-voltage network integrity circuit (if necessary) to header X4. 276 +* Connect external devices (if necessary) to header X6. 277 +* Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 278 +* If the BMS Main 2R is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 279 +* Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.