Changes for page 2. Installation and connection
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... ... @@ -19,24 +19,24 @@ 19 19 20 20 == Installation procedure == 21 21 22 -The mounting location of the BMS Main 2Rdevice must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.22 +The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 26 -[[image:17 74349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %)26 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %) 27 27 28 28 |**Parameter**|**Value** 29 -|Overall dimensions (length × width × height), mm| 120 × 120× 1630 -|Mounting dimensions (length × width), mm|1 14 × 11429 +|Overall dimensions (length × width × height), mm|200 × 123 × 12 30 +|Mounting dimensions (length × width), mm|194 × 114 31 31 |Mounting holes|M3 32 32 33 33 == Headers == 34 34 35 -The location and designation of connectors on the BMS Main 2Rdevice are shown below.35 +The location and designation of connectors on the BMS Main 3 / BMS Main 3X device are shown below. 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( 39 -[[image:17 74455018488-627.png||data-xwiki-image-style-alignment="center"]]39 +[[image:1732119505664-787.png||data-xwiki-image-style-alignment="center" height="417" width="684"]] 40 40 ))) 41 41 42 42 (% class="box warningmessage" %) ... ... @@ -45,193 +45,354 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header for discreteinputs and outputs===48 +=== X1 – header to power the device === 49 49 50 50 Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 51 52 52 (% class="wikigeneratedid" id="H" %) 53 -[[image:17321 98937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]53 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 54 54 55 55 |**Pin**|**Name**|**Description** 56 -|**1–8**|**GND**|Ground 57 -|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 -|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 -|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 -|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 -|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 -|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 -|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 -|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 56 +|**1–2, 5–6**|**GND**|Ground 57 +|**3**|**KEYRUN**|Power-on signal 58 +|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 59 +|**7–8**|**VIN**|Power line (9-32V) 65 65 61 +Power supply connection diagram: 66 66 63 +(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 67 67 68 -=== X2 – miniUSBconnector ===65 +=== X2 – header for contactors === 69 69 70 - TheminiUSBconnector is usedtoconfigurethe parametersof theBMSMain2R device.67 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 71 72 - ===(%title="Click anddragto resize"%)(%%)X3 – (% style="color:inherit;font-family:inherit; font-size:max(18px,min(20px,14.4444px+0.462963vw))"%)headerforpowersupply(%%)===69 +(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 73 73 74 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556 71 +|**Pin**|**Name**|**Description** 72 +|**1–4, 8–9**|**GND**|Ground 73 +|**5**|**CONT1_OUT**|Contactor control 1 (plus) 74 +|**6**|**CONT2_OUT**|Contactor control 2 (plus) 75 +|**7**|**CONT3_OUT**|Contactor control 3 (plus) 76 +|**10**|**CONT4_OUT**|Contactor control 4 (plus) 77 +|**11**|**CONT5_OUT**|Contactor control 5 (plus) 78 +|**12**|**CONT6_OUT**|Contactor control 6 (plus) 75 75 76 - [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]80 + Contactor connection diagram: 77 77 82 +(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 + 84 +=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 85 + 86 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 + 88 +(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 + 78 78 |**Pin**|**Name**|**Description** 79 -|**1**|**GND**|Ground 80 -|**2**|**V+**|Supply voltage (9-32V) 91 +|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 +|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 +|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 +|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 +|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 +|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 +|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 81 81 105 +Connection diagram of a discrete input to a dry contact output: 82 82 107 +(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 83 83 84 -=== X4,X5,X6, X7–header ofrelay1,2,3and4===109 +(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal: 85 85 86 - ReceptacleHousing:Molex 39012020.Terminals: Molex5556111 +(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 87 87 88 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]113 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 89 89 115 +=== X4 – header for HVIL === 116 + 117 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 + 119 +[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 + 90 90 |**Pin**|**Name**|**Description** 91 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 -|**2**|**NO**|Normally open contact 122 +|**1**|**-**|Not used 123 +|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 124 +|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 125 +|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 93 93 94 - Contactor connectionexampleforallrelays:127 + If the BMS Main 3 / BMS Main 3X device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 3 / BMS Main 3X is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins. 95 95 96 - [[image:1774456661980-866.png||data-xwiki-image-style-alignment="center"height="211"width="282"]]129 +Connection diagram to the current loop: 97 97 131 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 98 98 99 -=== X 8– header for current sensor1===133 +=== X5 – header for current and temperature sensors === 100 100 101 -Receptacle Housing: Molex430250400. Terminals:Molex43030135 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 102 102 103 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]137 +[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 104 104 139 +(% style="width:539px" %) 140 +|**Pin**|**Name**|(% style="width:402px" %)**Description** 141 +|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 142 +|**2–6**|**GND**|(% style="width:402px" %)Ground 143 +|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 144 +|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 145 +|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 146 +|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 147 +|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 148 +|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 149 +|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 150 +|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 151 +|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 152 +|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 153 + 154 +Current sensor connection diagram (using the example of LEM HASS 100-S): 155 + 156 +[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 157 + 158 +Current sensor connection diagram (using the example of LEM DHAB S/118): 159 + 160 +[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 161 + 162 +NTC-thermistor connection diagram: 163 + 164 +[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 + 166 +=== X6 – header for CAN1 and RS-485-1 (external buses) === 167 + 168 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 + 170 +[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 + 105 105 |**Pin**|**Name**|**Description** 106 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 -|**2**|**GND**|Ground 108 -|**3**|**CS1_OUT**|Current sensor 1 output 109 -|**4**|**CS1_REF**|Current sensor 1 reference signal 173 +|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 174 +|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 175 +|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 176 +|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 177 +|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 110 110 111 - === X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px,min(20px, 14.4444px + 0.462963vw))" %)headerforcurrentsensor2(%%)===179 +Connection diagram to the CAN1 bus: 112 112 113 - Receptacle Housing: Molex430250400.Terminals: Molex43030181 +[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]] 114 114 115 - [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center"height="77"width="71"]]183 +Connection diagram to the RS-485-1 bus: 116 116 185 +[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 + 187 +=== X7 – header for CAN2 (internal bus) === 188 + 189 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 + 191 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 192 + 117 117 |**Pin**|**Name**|**Description** 118 -|**1**|** +5V**|Supplyvoltage forthecurrentsensor5V,max 50 mA119 -|**2**|** GND**|Ground120 -|**3**|** CS2_OUT**|Current sensor 2 output121 -|**4**|**C S2_REF**|Current sensor2referencesignal194 +|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 195 +|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 196 +|**3**|**GND**|Ground 197 +|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 122 122 123 - === X10 – (% style="color:inherit; font-family:inherit;font-size:max(18px,min(20px,14.4444px+0.462963vw))" %)headerfortemperaturesensors(%%)===199 +Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 124 124 125 - Receptacle Housing: Molex 430250400.Terminals: Molex43030201 +[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 126 126 127 - [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center"height="77"width="71"]]203 +=== X8 – header for CAN3 === 128 128 205 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 + 207 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 + 129 129 |**Pin**|**Name**|**Description** 130 -|**1, 2**|**GND**|Ground 131 -|**3**|**T_SENS1**|Temperature sensor 1 output 132 -|**4**|**T_SENS2**|Temperature sensor 2 output 210 +|**1**|**CAN3_H**|CAN3 line H 211 +|**2**|**CAN3_L**|CAN3 line L 212 +|**3**|**GND**|Ground 213 +|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 133 133 134 -=== X11 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for BMS Logic(%%) === 215 +(% class="box infomessage" %) 216 +((( 217 +**Note:** 218 +CAN3 operates differently depending on used firmware: 135 135 136 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030 220 +* **BMS Main 3:** CAN3 bus is reserved; 221 +* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 137 137 138 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 223 +[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 224 +))) 139 139 226 +=== X9 – header for BMS Logic (RS-485-2) === 227 + 228 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 229 + 230 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 231 + 140 140 |**Pin**|**Name**|**Description** 141 -|**1**|**LOGIC_ A**|RS-485 lineAfor communication with BMS Logic142 -|**2**|**LOGIC_ B**|RS-485 lineBfor communication with BMS Logic143 -|**3**|** LOGIC_5V**|Supply voltage forBMS Logic144 -|**4**|**G ND**|Ground233 +|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 234 +|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 235 +|**3**|**GND**|Ground 236 +|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 145 145 146 -=== X12 – header for CAN2 interface === 238 +(% class="box infomessage" %) 239 +((( 240 +**Note:** 241 +RS-485-2 operates differently depending on used firmware: 147 147 148 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030 243 +* **BMS Main 3X:** RS-485-2 bus is reserved; 244 +* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 149 149 150 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 246 +[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 247 +))) 151 151 249 +=== X10 – miniUSB connector === 250 + 251 +The miniUSB connector is used to configure the parameters of the BMS Main 3 / BMS Main 3X device. 252 + 253 +=== X11 – header for high-voltage bus before contactors (plus) === 254 + 255 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 256 + 257 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 258 + 152 152 |**Pin**|**Name**|**Description** 153 -|**1**|**CAN2_H**|CAN2 H line for communication with internal equipment 154 -|**2**|**CAN2_L**|CAN2 L line for communication with internal equipment 155 -|**3**|**–**|– 156 -|**4**|**GND**|Ground 260 +|**1**|**IN1+**|Plus of the high-voltage bus (before contactors) 261 +|**2**|**IN1+**|Plus of the high-voltage bus (before contactors) 157 157 158 -=== X13 – header for CAN1 and RS-485 interfaces === 263 +(% class="box warningmessage" %) 264 +((( 265 +The connected voltage must not exceed 1000V. 266 +))) 159 159 160 - ReceptacleHousing: Molex430250600.Terminals: Molex43030268 +=== X12 – header for high-voltage bus before contactors (minus) === 161 161 162 - [[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1731517180930-597.png?width=113&height=81&rev=1.1||alt="1731517180930-597.png" data-xwiki-image-style-alignment="center"height="81" width="113"]]270 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 163 163 272 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 273 + 164 164 |**Pin**|**Name**|**Description** 165 -|**1**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 166 -|**2**|**CAN1_H**|CAN1 H line for communication with external equipment 167 -|**3**|**+5V**|Supply voltage 5V for external devices, max 200 mA 168 -|**4**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 169 -|**5**|**CAN1_L**|CAN1 L line for communication with external equipment 170 -|**6**|**GND**|Ground 275 +|**1**|**IN1-**|Minus of the high-voltage bus (before contactors) 276 +|**2**|**IN1-**|Minus of the high-voltage bus (before contactors) 171 171 172 -=== J1 – jumper for switching CAN2 bus terminal resistor === 278 +(% class="box warningmessage" %) 279 +((( 280 +The connected voltage must not exceed 1000V. 281 +))) 173 173 283 +=== X13 – header for high-voltage bus after contactors (plus) === 174 174 175 - [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center"height="77" width="148"]]Toconnect a terminal resistor betweenthe **CAN2_H **and **CAN2_L **lines,install a jumper. Thejumperis installed according to the table:285 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 176 176 287 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 288 + 177 177 |**Pin**|**Name**|**Description** 178 -|**1 -2**|**120 Ohm**|The 120 Ohm terminalresistorof theCAN1busisconnected179 -|**2 -3**|**-**|The 120 Ohm terminalresistorof theCAN1busisdisconnected290 +|**1**|**IN2+**|Plus of the high-voltage bus (after contactors) 291 +|**2**|**IN2+**|Plus of the high-voltage bus (after contactors) 180 180 181 -=== J2 – jumper for switching RS-485-1 bus terminal resistor === 293 +(% class="box warningmessage" %) 294 +((( 295 +The connected voltage must not exceed 1000V. 296 +))) 182 182 298 +=== X14 – header for high-voltage bus after contactors (minus) === 299 + 300 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 301 + 302 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 303 + 304 +|**Pin**|**Name**|**Description** 305 +|**1**|**IN2-**|Minus of the high-voltage bus (after contactors) 306 +|**2**|**IN2-**|Minus of the high-voltage bus (after contactors) 307 + 308 +(% class="box warningmessage" %) 309 +((( 310 +The connected voltage must not exceed 1000V. 311 +))) 312 + 313 +=== J1 – jumper for switching RS-485-1 bus terminal resistor === 314 + 183 183 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]] 184 184 185 -To connect a terminal resistor between the **RS485_1_A **and**RS485_1_B**lines, install a jumper. The jumper is installed according to the table:317 +To connect a terminal resistor between the **RS485_1_A** and **RS485_1_B** lines, install a jumper. The jumper is installed according to the table: 186 186 187 187 |**Pin**|**Name**|**Description** 188 188 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected 189 189 |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected 190 190 191 -=== J 3– jumper for switching CAN1 bus terminal resistor ===323 +=== J2 – jumper for switching CAN1 bus terminal resistor === 192 192 193 193 194 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H **and **CAN1_L**lines, install a jumper. The jumper is installed according to the table:326 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L** lines, install a jumper. The jumper is installed according to the table: 195 195 196 196 |**Pin**|**Name**|**Description** 197 197 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected 198 198 |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected 199 199 332 +=== J3 – jumper for switching CAN2 bus terminal resistor === 333 + 334 + 335 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H** and **CAN2_L** lines, install a jumper. The jumper is installed according to the table: 336 + 337 +|**Pin**|**Name**|**Description** 338 +|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN2 bus is connected 339 +|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN2 bus is disconnected 340 + 341 +=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 342 + 343 +The BMS Main 3 / BMS Main 3X device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 344 + 200 200 == Indicators == 201 201 202 -=== DS 2–operationindicator ===347 +=== DS1 – LED indicating device power === 203 203 204 204 |**State**|**Description** 205 -|** Blinking green**|TheBMS firmware is running206 -|** Off**|TheBMS firmwareis notrunning350 +|**Lights up green**|Device power (+5V) is present 351 +|**Doesn’t light up**|No device power 207 207 208 -=== DS 3–communicationindicator ===353 +=== DS2 – LED indicating device work === 209 209 210 210 |**State**|**Description** 211 -|**Blinking yellow (2Hz)**|InitializingcommunicationwithBMSLogicboards212 -|** Blinkingyellow (25Hz)**|Communicationwith BMS Logic isestablished356 +|**Blinking green**|Executing the battery management program 357 +|**No blinking**|Program execution error 213 213 214 -=== DS 4–errorindicator ===359 +=== DS3 – LED indicating interaction with child devices === 215 215 361 +(% style="width:447px" %) 362 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 363 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 364 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 365 + 366 +=== DS4 – LED indicating loss of connection with child devices === 367 + 368 +(% style="width:601px" %) 369 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 370 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 371 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 372 + 373 +=== DS5-DS10 – LEDs indicating contactor switches 1-6 === 374 + 216 216 |**State**|**Description** 217 -|**Blinking red**|Errors in communication with BMS Logic 376 +|**Lights up green**|The switch supplies voltage to the contactor winding 377 +|**Doesn’t light up**|The switch doesn’t supply voltage to the contactor winding 218 218 219 -=== DS1 .1-DS1.4– relay1-4indicator ===379 +=== DS11 – LED indicating the presence of power supply for contactors === 220 220 221 221 |**State**|**Description** 222 -|**Lights green**| Relay#1-#4isclosed223 -|** Off**|Relay#1-#4is opened382 +|**Lights up green**|Power supply for contactor switches (9-32V) is present 383 +|**Doesn’t light up**|Power supply for contactor switches (9-32V) is not present 224 224 225 225 == Connection procedure == 226 226 227 227 All operations to connect the device must be carried out with the supply voltage removed. 228 228 229 -* Connect the power contactors to headers X4-X7. 230 -* Connect one or more current sensors to headers X8 and X9. 231 -* Connect external temperature sensors (if necessary) to header X10. 232 -* Connect BMS Logic devices to header X11. 233 -* Connect digital inputs and outputs (if necessary) to header X1. 234 -* Connect external devices (if necessary) to header X13. 235 -* Connect other devices (BMS Indication, BMS Display, if necessary) to header X12. 236 -* If the BMS Main 2R is the last device on the CAN2, RS-485-1 or CAN1 bus, install jumpers J1-J3. 237 -* Connect an external power supply to header X3. The device will start when there is a 9-32V power supply. 389 +* Connect the power contactors to header X2. 390 +* Connect one or more current sensors, as well as external temperature sensors (if necessary) to header X5. 391 +* Connect BMS Logic devices to header X9. 392 +* Connect digital inputs and outputs (if necessary) to header X3. 393 +* Connect the high voltage bus (if necessary) to headers X11-X14. 394 +* Connect the high-voltage network integrity circuit (if necessary) to header X4. 395 +* Connect external devices (if necessary) to header X6. 396 +* Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 397 +* If the BMS Main 3 / BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 398 +* Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
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