Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -96,102 +96,128 @@ 96 96 [[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 97 97 98 98 99 -=== X8 – header for current sensor 1===99 +=== X8 – header for current sensor === 100 100 101 -Receptacle Housing: Molex430250400. Terminals:Molex43030101 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 102 102 103 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]103 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 104 104 105 105 |**Pin**|**Name**|**Description** 106 -|**1**|** +5V**|Supplyvoltage for the current sensor5V,max 50 mA107 -|**2**|** GND**|Ground108 -|**3**|** CS1_OUT**|Current sensor 1 output109 -|**4**|**C S1_REF**|Currentsensor 1 referencesignal106 +|**1**|**CAN3_H**|CAN3 line H 107 +|**2**|**CAN3_L**|CAN3 line L 108 +|**3**|**GND**|Ground 109 +|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 110 110 111 -=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 111 +(% class="box infomessage" %) 112 +((( 113 +**Note:** 114 +CAN3 operates differently depending on used firmware: 112 112 113 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030 116 +* **BMS Main 3:** CAN3 bus is reserved; 117 +* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 114 114 115 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 119 +[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 120 +))) 116 116 122 +=== X9 – header for BMS Logic (RS-485-2) === 123 + 124 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 125 + 126 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 127 + 117 117 |**Pin**|**Name**|**Description** 118 -|**1**|** +5V**|Supplyvoltage forthecurrentsensor5V,max50 mA119 -|**2**|**G ND**|Ground120 -|**3**|** CS2_OUT**|Current sensor 2 output121 -|**4**|**C S2_REF**|Currentsensor2 referencesignal129 +|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 130 +|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 131 +|**3**|**GND**|Ground 132 +|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 122 122 123 -=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 134 +(% class="box infomessage" %) 135 +((( 136 +**Note:** 137 +RS-485-2 operates differently depending on used firmware: 124 124 125 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030 139 +* **BMS Main 3X:** RS-485-2 bus is reserved; 140 +* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 126 126 127 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 142 +[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 143 +))) 128 128 129 -|**Pin**|**Name**|**Description** 130 -|**1, 2**|**GND**|Ground 131 -|**3**|**T_SENS1**|Temperature sensor 1 output 132 -|**4**|**T_SENS2**|Temperature sensor 2 output 145 +=== X10 – === 133 133 134 -=== X11 – (% style="color:inherit; font-family:inherit;font-size:max(18px,min(20px, 14.4444px + 0.462963vw))" %)headerforBMS Logic(%%) ===147 +=== X11 – header for high-voltage bus before contactors (plus) === 135 135 136 -Receptacle Housing: Molex 4302 50400. Terminals: Molex 43030149 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 137 137 138 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]151 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 139 139 140 140 |**Pin**|**Name**|**Description** 141 -|**1**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 142 -|**2**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 143 -|**3**|**LOGIC_5V**|Supply voltage for BMS Logic 144 -|**4**|**GND**|Ground 154 +|**1**|**IN1+**|Plus of the high-voltage bus (before contactors) 155 +|**2**|**IN1+**|Plus of the high-voltage bus (before contactors) 145 145 146 -=== X12 – header for CAN2 interface === 157 +(% class="box warningmessage" %) 158 +((( 159 +The connected voltage must not exceed 1000V. 160 +))) 147 147 148 - ReceptacleHousing: Molex430250400.Terminals: Molex43030162 +=== X12 – header for high-voltage bus before contactors (minus) === 149 149 150 - [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center"height="77"width="71"]]Bydefaul164 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 151 151 166 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 167 + 152 152 |**Pin**|**Name**|**Description** 153 -|**1**|**CAN2_H**|RS-485 line A for communication with BMS Logic 154 -|**2**|**CAN2_L**|CAN L line for communication with external equipment 155 -|**3**|**–**|– 156 -|**4**|**GND**|Ground 169 +|**1**|**IN1-**|Minus of the high-voltage bus (before contactors) 170 +|**2**|**IN1-**|Minus of the high-voltage bus (before contactors) 157 157 158 -=== X13 – header for CAN1 and RS-485 interfaces === 172 +(% class="box warningmessage" %) 173 +((( 174 +The connected voltage must not exceed 1000V. 175 +))) 159 159 160 - ReceptacleHousing: Molex430250600.Terminals: Molex43030177 +=== X13 – header for high-voltage bus after contactors (plus) === 161 161 162 - [[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1731517180930-597.png?width=113&height=81&rev=1.1||alt="1731517180930-597.png" data-xwiki-image-style-alignment="center"height="81" width="113"]]179 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 163 163 181 +[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 182 + 164 164 |**Pin**|**Name**|**Description** 165 -|**1**|**RS485_1_A**|RS-485 line A for communication with external equipment 166 -|**2**|**CAN1_H**|CAN H line for communication with external equipment 167 -|**3**|**+5V**|Supply voltage 5V for external devices, max 200 mA 168 -|**4**|**RS485_1_B**|RS-485 line B for communication with external equipment 169 -|**5**|**CAN1_L**|CAN L line for communication with external equipment 170 -|**6**|**GND**|Ground 184 +|**1**|**IN2+**|Plus of the high-voltage bus (after contactors) 185 +|**2**|**IN2+**|Plus of the high-voltage bus (after contactors) 171 171 172 -=== J1 – jumper for switching internal CAN bus terminal resistor === 187 +(% class="box warningmessage" %) 188 +((( 189 +The connected voltage must not exceed 1000V. 190 +))) 173 173 192 +=== X14 – header for high-voltage bus after contactors (minus) === 174 174 175 - [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center"height="77" width="148"]]Toconnect a terminal resistor betweenthe **CAN2_H **and **CAN2_L **lines,install a jumper. Thejumperis installed according to the table:194 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 176 176 196 +[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 197 + 177 177 |**Pin**|**Name**|**Description** 178 -|**1 -2**|**120 Ohm**|The 120 Ohm terminal resistorof theCAN1busisconnected179 -|**2 -3**|**-**|The 120 Ohm terminal resistorof theCAN1busisdisconnected199 +|**1**|**IN2-**|Minus of the high-voltage bus (after contactors) 200 +|**2**|**IN2-**|Minus of the high-voltage bus (after contactors) 180 180 181 -=== J2 – jumper for switching RS-485 bus terminal resistor === 202 +(% class="box warningmessage" %) 203 +((( 204 +The connected voltage must not exceed 1000V. 205 +))) 182 182 207 +=== J1 – jumper for switching RS-485-1 bus terminal resistor === 208 + 183 183 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]] 184 184 185 -To connect a terminal resistor between the **RS485_1_A **and**RS485_1_B**lines, install a jumper. The jumper is installed according to the table:211 +To connect a terminal resistor between the **RS485_1_A** and **RS485_1_B** lines, install a jumper. The jumper is installed according to the table: 186 186 187 187 |**Pin**|**Name**|**Description** 188 188 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected 189 189 |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected 190 190 191 -=== J 3– jumper for switchingexternalCAN bus terminal resistor ===217 +=== J2 – jumper for switching CAN1 bus terminal resistor === 192 192 193 193 194 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H **and **CAN1_L**lines, install a jumper. The jumper is installed according to the table:220 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L** lines, install a jumper. The jumper is installed according to the table: 195 195 196 196 |**Pin**|**Name**|**Description** 197 197 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected