Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -58,51 +58,160 @@ 58 58 |**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 59 |**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 60 |**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 -|**13**|**DI_4**|Discrete input 4 (“dry contact”,+5V)62 -|**14**|**DI_3**| Discrete input 3 (“dry contact”,+5V)63 -|**15**|**DI_2**| Discreteinput2(“dry contact”,+5V)64 -|**16**|**DI_1**| Discreteinput1(“dry contact”, +5V)61 +|**13**|**DI_4**|Discrete input 4 “dry contact” (+5V) 62 +|**14**|**DI_3**|Power-on signal 63 +|**15**|**DI_2**|Power-on signal (battery charge requirement) 64 +|**16**|**DI_1**|Power line (9-32V) 65 65 66 +Power supply connection diagram: 66 66 68 +(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 67 67 68 -=== X2 – miniUSBconnector ===70 +=== X2 – header for contactors === 69 69 70 - TheminiUSBconnector is usedtoconfigurethe parametersof theBMSMain2R device.72 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 71 72 - ===(%title="Click anddragto resize"%)(%%)X3 – (% style="color:inherit;font-family:inherit; font-size:max(18px,min(20px,14.4444px+0.462963vw))"%)headerforpowersupply(%%)===74 +(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 73 73 74 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556 76 +|**Pin**|**Name**|**Description** 77 +|**1–4, 8–9**|**GND**|Ground 78 +|**5**|**CONT1_OUT**|Contactor control 1 (plus) 79 +|**6**|**CONT2_OUT**|Contactor control 2 (plus) 80 +|**7**|**CONT3_OUT**|Contactor control 3 (plus) 81 +|**10**|**CONT4_OUT**|Contactor control 4 (plus) 82 +|**11**|**CONT5_OUT**|Contactor control 5 (plus) 83 +|**12**|**CONT6_OUT**|Contactor control 6 (plus) 75 75 76 - [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]85 + Contactor connection diagram: 77 77 87 +(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 88 + 89 +=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 90 + 91 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 92 + 93 +(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 94 + 78 78 |**Pin**|**Name**|**Description** 79 -|**1**|**GND**|Ground 80 -|**2**|**V+**|Supply voltage (9-32V) 96 +|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 97 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 98 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 99 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 100 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 101 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 102 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 103 +|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 104 +|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 105 +|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 106 +|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 107 +|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 108 +|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 81 81 110 +Connection diagram of a discrete input to a dry contact output: 82 82 112 +(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 83 83 84 -=== X4,X5,X6, X7–header ofrelay1,2,3and4===114 +(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal: 85 85 86 - ReceptacleHousing:Molex 39012020.Terminals: Molex5556116 +(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 87 87 88 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]118 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 89 89 120 +=== X4 – header for HVIL === 121 + 122 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 123 + 124 +[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 125 + 90 90 |**Pin**|**Name**|**Description** 91 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 -|**2**|**NO**|Normally open contact 127 +|**1**|**-**|Not used 128 +|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 129 +|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 130 +|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 93 93 94 - Contactor connectionexampleforallrelays:132 + If the BMS Main 2R device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 2R is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins. 95 95 96 - [[image:1774456661980-866.png||data-xwiki-image-style-alignment="center"height="211"width="282"]]134 +Connection diagram to the current loop: 97 97 136 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 98 98 99 -=== X 8– header for current sensor ===138 +=== X5 – header for current and temperature sensors === 100 100 140 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 141 + 142 +[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 143 + 144 +(% style="width:539px" %) 145 +|**Pin**|**Name**|(% style="width:402px" %)**Description** 146 +|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 147 +|**2–6**|**GND**|(% style="width:402px" %)Ground 148 +|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 149 +|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 150 +|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 151 +|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 152 +|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 153 +|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 154 +|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 155 +|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 156 +|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 157 +|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 158 + 159 +Current sensor connection diagram (using the example of LEM HASS 100-S): 160 + 161 +[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 162 + 163 +Current sensor connection diagram (using the example of LEM DHAB S/118): 164 + 165 +[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 166 + 167 +NTC-thermistor connection diagram: 168 + 169 +[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 170 + 171 +=== X6 – header for CAN1 and RS-485-1 (external buses) === 172 + 173 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 174 + 175 +[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 176 + 177 +|**Pin**|**Name**|**Description** 178 +|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 179 +|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 180 +|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 181 +|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 182 +|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 183 + 184 +Connection diagram to the CAN1 bus: 185 + 186 +[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]] 187 + 188 +Connection diagram to the RS-485-1 bus: 189 + 190 +[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 191 + 192 +=== X7 – header for CAN2 (internal bus) === 193 + 101 101 Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 102 102 103 103 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 104 104 105 105 |**Pin**|**Name**|**Description** 199 +|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 200 +|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 201 +|**3**|**GND**|Ground 202 +|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 203 + 204 +Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 205 + 206 +[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 207 + 208 +=== X8 – header for CAN3 === 209 + 210 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 211 + 212 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 213 + 214 +|**Pin**|**Name**|**Description** 106 106 |**1**|**CAN3_H**|CAN3 line H 107 107 |**2**|**CAN3_L**|CAN3 line L 108 108 |**3**|**GND**|Ground ... ... @@ -142,8 +142,10 @@ 142 142 [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 143 143 ))) 144 144 145 -=== X10 – === 254 +=== X10 – miniUSB connector === 146 146 256 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 257 + 147 147 === X11 – header for high-voltage bus before contactors (plus) === 148 148 149 149 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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