Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -23,11 +23,11 @@ 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 26 -[[image:17 74349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %)26 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %) 27 27 28 28 |**Parameter**|**Value** 29 -|Overall dimensions (length × width × height), mm| 120 × 120× 1630 -|Mounting dimensions (length × width), mm|1 14 × 11429 +|Overall dimensions (length × width × height), mm|200 × 123 × 12 30 +|Mounting dimensions (length × width), mm|194 × 114 31 31 |Mounting holes|M3 32 32 33 33 == Headers == ... ... @@ -36,7 +36,7 @@ 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( 39 -[[image:17 74455018488-627.png||data-xwiki-image-style-alignment="center"]]39 +[[image:1732119505664-787.png||data-xwiki-image-style-alignment="center" height="417" width="684"]] 40 40 ))) 41 41 42 42 (% class="box warningmessage" %) ... ... @@ -45,64 +45,168 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header for discreteinputs and outputs===48 +=== X1 – header to power the device === 49 49 50 50 Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 51 52 52 (% class="wikigeneratedid" id="H" %) 53 -[[image:17321 98937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]53 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 54 54 55 55 |**Pin**|**Name**|**Description** 56 -|**1–8**|**GND**|Ground 57 -|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 -|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 -|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 -|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 -|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 -|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 -|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 -|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 56 +|**1–2, 5–6**|**GND**|Ground 57 +|**3**|**KEYRUN**|Power-on signal 58 +|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 59 +|**7–8**|**VIN**|Power line (9-32V) 65 65 61 +Power supply connection diagram: 66 66 63 +(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 67 67 68 -=== X2 – miniUSBconnector ===65 +=== X2 – header for contactors === 69 69 70 - TheminiUSBconnector is usedtoconfigurethe parametersof theBMSMain2R device.67 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 71 72 - ===(%title="Click anddragto resize"%)(%%)X3 – (% style="color:inherit;font-family:inherit; font-size:max(18px,min(20px,14.4444px+0.462963vw))"%)headerforpowersupply(%%)===69 +(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 73 73 74 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556 71 +|**Pin**|**Name**|**Description** 72 +|**1–4, 8–9**|**GND**|Ground 73 +|**5**|**CONT1_OUT**|Contactor control 1 (plus) 74 +|**6**|**CONT2_OUT**|Contactor control 2 (plus) 75 +|**7**|**CONT3_OUT**|Contactor control 3 (plus) 76 +|**10**|**CONT4_OUT**|Contactor control 4 (plus) 77 +|**11**|**CONT5_OUT**|Contactor control 5 (plus) 78 +|**12**|**CONT6_OUT**|Contactor control 6 (plus) 75 75 76 - [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]80 + Contactor connection diagram: 77 77 82 +(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 + 84 +=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 85 + 86 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 + 88 +(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 + 78 78 |**Pin**|**Name**|**Description** 79 -|**1**|**GND**|Ground 80 -|**2**|**V+**|Supply voltage (9-32V) 91 +|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 +|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 +|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 +|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 +|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 +|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 +|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 81 81 105 +Connection diagram of a discrete input to a dry contact output: 82 82 107 +(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 83 83 84 -=== X4,X5,X6, X7–header ofrelay1,2,3and4===109 +(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal: 85 85 86 - ReceptacleHousing:Molex 39012020.Terminals: Molex5556111 +(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 87 87 88 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]113 +[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 89 89 115 +=== X4 – header for HVIL === 116 + 117 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 + 119 +[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 + 90 90 |**Pin**|**Name**|**Description** 91 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 -|**2**|**NO**|Normally open contact 122 +|**1**|**-**|Not used 123 +|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 124 +|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 125 +|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 93 93 94 - Contactor connectionexampleforallrelays:127 + If the BMS Main 2R device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 2R is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins. 95 95 96 - [[image:1774456661980-866.png||data-xwiki-image-style-alignment="center"height="211"width="282"]]129 +Connection diagram to the current loop: 97 97 131 +[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 98 98 99 -=== X 8– header for current sensor ===133 +=== X5 – header for current and temperature sensors === 100 100 135 +Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 136 + 137 +[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 138 + 139 +(% style="width:539px" %) 140 +|**Pin**|**Name**|(% style="width:402px" %)**Description** 141 +|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 142 +|**2–6**|**GND**|(% style="width:402px" %)Ground 143 +|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 144 +|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 145 +|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 146 +|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 147 +|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 148 +|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 149 +|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 150 +|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 151 +|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 152 +|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 153 + 154 +Current sensor connection diagram (using the example of LEM HASS 100-S): 155 + 156 +[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 157 + 158 +Current sensor connection diagram (using the example of LEM DHAB S/118): 159 + 160 +[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 161 + 162 +NTC-thermistor connection diagram: 163 + 164 +[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 + 166 +=== X6 – header for CAN1 and RS-485-1 (external buses) === 167 + 168 +Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 + 170 +[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 + 172 +|**Pin**|**Name**|**Description** 173 +|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 174 +|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 175 +|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 176 +|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 177 +|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 178 + 179 +Connection diagram to the CAN1 bus: 180 + 181 +[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]] 182 + 183 +Connection diagram to the RS-485-1 bus: 184 + 185 +[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 + 187 +=== X7 – header for CAN2 (internal bus) === 188 + 101 101 Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 102 102 103 103 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 104 104 105 105 |**Pin**|**Name**|**Description** 194 +|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 195 +|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 196 +|**3**|**GND**|Ground 197 +|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 198 + 199 +Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 200 + 201 +[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 202 + 203 +=== X8 – header for CAN3 === 204 + 205 +Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 + 207 +[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 + 209 +|**Pin**|**Name**|**Description** 106 106 |**1**|**CAN3_H**|CAN3 line H 107 107 |**2**|**CAN3_L**|CAN3 line L 108 108 |**3**|**GND**|Ground ... ... @@ -142,8 +142,10 @@ 142 142 [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 143 143 ))) 144 144 145 -=== X10 – === 249 +=== X10 – miniUSB connector === 146 146 251 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 252 + 147 147 === X11 – header for high-voltage bus before contactors (plus) === 148 148 149 149 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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