Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -23,11 +23,11 @@ 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 26 -[[image:17 74349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %)26 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %) 27 27 28 28 |**Parameter**|**Value** 29 -|Overall dimensions (length × width × height), mm| 120 × 120× 1630 -|Mounting dimensions (length × width), mm|1 14 × 11429 +|Overall dimensions (length × width × height), mm|200 × 123 × 12 30 +|Mounting dimensions (length × width), mm|194 × 114 31 31 |Mounting holes|M3 32 32 33 33 == Headers == ... ... @@ -36,7 +36,7 @@ 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( 39 -[[image:17 74455018488-627.png||data-xwiki-image-style-alignment="center"]]39 +[[image:1732119505664-787.png||data-xwiki-image-style-alignment="center" height="417" width="684"]] 40 40 ))) 41 41 42 42 (% class="box warningmessage" %) ... ... @@ -45,58 +45,71 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header for discreteinputs and outputs===48 +=== X1 – header to power the device === 49 49 50 50 Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 51 52 52 (% class="wikigeneratedid" id="H" %) 53 -[[image:17321 98937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]53 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]] 54 54 55 55 |**Pin**|**Name**|**Description** 56 -|**1–8**|**GND**|Ground 57 -|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 -|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 -|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 -|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 -|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 -|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 -|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 -|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 56 +|**1–2, 5–6**|**GND**|Ground 57 +|**3**|**KEYRUN**|Power-on signal 58 +|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 59 +|**7–8**|**VIN**|Power line (9-32V) 65 65 61 +Power supply connection diagram: 66 66 63 +(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 67 67 68 -=== X2 – miniUSBconnector ===65 +=== X2 – header for contactors === 69 69 70 - TheminiUSBconnector is usedtoconfigurethe parametersof theBMSMain2R device.67 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF 71 71 72 - ===(%title="Click anddragto resize"%)(%%)X3 – (% style="color:inherit;font-family:inherit; font-size:max(18px,min(20px,14.4444px+0.462963vw))"%)headerforpowersupply(%%)===69 +(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %) 73 73 74 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556 75 - 76 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 77 - 78 78 |**Pin**|**Name**|**Description** 79 -|**1**|**GND**|Ground 80 -|**2**|**V+**|Supply voltage (9-32V) 72 +|**1–4, 8–9**|**GND**|Ground 73 +|**5**|**CONT1_OUT**|Contactor control 1 (plus) 74 +|**6**|**CONT2_OUT**|Contactor control 2 (plus) 75 +|**7**|**CONT3_OUT**|Contactor control 3 (plus) 76 +|**10**|**CONT4_OUT**|Contactor control 4 (plus) 77 +|**11**|**CONT5_OUT**|Contactor control 5 (plus) 78 +|**12**|**CONT6_OUT**|Contactor control 6 (plus) 81 81 80 + Contactor connection diagram: 82 82 82 +(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 83 84 -=== X4,X5,X6,X7–headerof relay1,2, 3and4===84 +=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 85 85 86 -Receptacle Housing: Molex39012020. Terminals:Molex555686 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 87 88 - [[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1732198827034-560.png?width=41&height=78&rev=1.1||alt="1732198827034-560.png" height="78" width="41"]]88 +(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 89 90 -By default, relay 1 is used to control the discharging contactor. 91 - 92 92 |**Pin**|**Name**|**Description** 93 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 94 -|**2**|**NO**|Normally open contact 91 +|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 +|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 +|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 +|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 +|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 +|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 +|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 95 95 96 -Con tactor connectionexampleforallrelays:105 +Connection diagram of a discrete input to a dry contact output: 97 97 98 - [[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1741619814065-850.png?width=252&height=189&rev=1.1||alt="1741619814065-850.png" height="189" width="252"]]107 +(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 99 99 109 +(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal: 110 + 111 +(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output: 112 + 100 100 [[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]] 101 101 102 102 === X4 – header for HVIL === ... ... @@ -233,8 +233,10 @@ 233 233 [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 234 234 ))) 235 235 236 -=== X10 – === 249 +=== X10 – miniUSB connector === 237 237 251 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 252 + 238 238 === X11 – header for high-voltage bus before contactors (plus) === 239 239 240 240 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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