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Last modified by Admin on 2026/04/02 13:49
From version 83.2
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on 2026/03/25 16:10
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19 19  
20 20  == Installation procedure ==
21 21  
22 -The mounting location of the BMS Main 2R device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
22 +The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
23 23  
24 24  Overall and mounting dimensions are shown in figure below.
25 25  
26 -[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %)​
26 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)​
27 27  
28 28  |**Parameter**|**Value**
29 -|Overall dimensions (length × width × height), mm|120 × 120 × 16
30 -|Mounting dimensions (length × width), mm|114 × 114
29 +|Overall dimensions (length × width × height), mm|200 × 123 × 12
30 +|Mounting dimensions (length × width), mm|194 × 114
31 31  |Mounting holes|M3
32 32  
33 33  == Headers ==
34 34  
35 -The location and designation of connectors on the BMS Main 2R device are shown below.
35 +The location and designation of connectors on the BMS Main 3 / BMS Main 3X device are shown below.
36 36  
37 37  (% contenteditable="false" tabindex="-1" %)
38 38  (((
39 -[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]]
39 +[[image:1732119505664-787.png||data-xwiki-image-style-alignment="center" height="417" width="684"]]
40 40  )))
41 41  
42 42  (% class="box warningmessage" %)
... ... @@ -45,58 +45,71 @@
45 45  All headers are shown from the device side!
46 46  )))
47 47  
48 -=== X1 – header for discrete inputs and outputs ===
48 +=== X1 – header to power the device ===
49 49  
50 50  Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
51 51  
52 52  (% class="wikigeneratedid" id="H" %)
53 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
53 +(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
54 54  
55 55  |**Pin**|**Name**|**Description**
56 -|**1–8**|**GND**|Ground
57 -|**9**|**DO_1**|Discrete output 1 (+5V, 20mA)
58 -|**10**|**DO_2**|Discrete output 2 (+5V, 20mA)
59 -|**11**|**DO_3**|Discrete output 3 (+5V, 20mA)
60 -|**12**|**DO_4**|Discrete output 4 (+5V, 20mA)
61 -|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V)
62 -|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V)
63 -|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V)
64 -|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V)
56 +|**1–2, 5–6**|**GND**|Ground
57 +|**3**|**KEYRUN**|Power-on signal
58 +|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement)
59 +|**7–8**|**VIN**|Power line (9-32V)
65 65  
61 +Power supply connection diagram:
66 66  
63 +(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]]
67 67  
68 -=== X2 – miniUSB connector ===
65 +=== X2 – header for contactors ===
69 69  
70 -The miniUSB connector is used to configure the parameters of the BMS Main 2R device.
67 +Receptacle Housing: Hirose ZE05-12DS-HU/R. Terminals: Hirose ZE05-2022SCF
71 71  
72 -=== (% title="Click and drag to resize" %)​(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) ===
69 +(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
73 73  
74 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
75 -
76 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
77 -
78 78  |**Pin**|**Name**|**Description**
79 -|**1**|**GND**|Ground
80 -|**2**|**V+**|Supply voltage (9-32V)
72 +|**1–4, 8–9**|**GND**|Ground
73 +|**5**|**CONT1_OUT**|Contactor control 1 (plus)
74 +|**6**|**CONT2_OUT**|Contactor control 2 (plus)
75 +|**7**|**CONT3_OUT**|Contactor control 3 (plus)
76 +|**10**|**CONT4_OUT**|Contactor control 4 (plus)
77 +|**11**|**CONT5_OUT**|Contactor control 5 (plus)
78 +|**12**|**CONT6_OUT**|Contactor control 6 (plus)
81 81  
80 + Contactor connection diagram:
82 82  
82 +(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]]
83 83  
84 -=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 ===
84 +=== (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
85 85  
86 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
86 +Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF
87 87  
88 -[[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1732198827034-560.png?width=41&height=78&rev=1.1||alt="1732198827034-560.png" height="78" width="41"]]
88 +(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
89 89  
90 -By default, relay 1 is used to control the discharging contactor.
91 -
92 92  |**Pin**|**Name**|**Description**
93 -|**1**|**V+**|Switching voltage (up to 55V, max 3A)
94 -|**2**|**NO**|Normally open contact
91 +|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals
92 +|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact”
93 +|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact”
94 +|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact”
95 +|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact”
96 +|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact”
97 +|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact”
98 +|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V)
99 +|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V)
100 +|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A)
101 +|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A)
102 +|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A)
103 +|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A)
95 95  
96 -Contactor connection example for all relays:
105 +Connection diagram of a discrete input to a dry contact output:
97 97  
98 -[[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1741619814065-850.png?width=252&height=189&rev=1.1||alt="1741619814065-850.png" height="189" width="252"]]
107 +(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)​(%%)Connection diagram of a discrete input to an open collector output:
99 99  
109 +(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)​(%%)Connection diagram for a discrete input for detecting a 9-32V signal:
110 +
111 +(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)​(%%)Connection diagram for discrete output:
112 +
100 100  [[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]
101 101  
102 102  === X4 – header for HVIL ===
... ... @@ -111,7 +111,7 @@
111 111  |**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input)
112 112  |**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA)
113 113  
114 - If the BMS Main 2R device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 2R is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins.
127 + If the BMS Main 3 / BMS Main 3X device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 3 / BMS Main 3X is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins.
115 115  
116 116  Connection diagram to the current loop:
117 117  
... ... @@ -233,8 +233,10 @@
233 233  [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]]
234 234  )))
235 235  
236 -=== X10 – ===
249 +=== X10 – miniUSB connector ===
237 237  
251 +The miniUSB connector is used to configure the parameters of the BMS Main 3 / BMS Main 3X device.
252 +
238 238  === X11 – header for high-voltage bus before contactors (plus) ===
239 239  
240 240  Receptacle Housing: Molex 436450200. Terminals: Molex 43030
... ... @@ -325,7 +325,7 @@
325 325  
326 326  === J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 ===
327 327  
328 -The BMS Main 2R device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.
343 +The BMS Main 3 / BMS Main 3X device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.
329 329  
330 330  == Indicators ==
331 331  
... ... @@ -379,5 +379,5 @@
379 379  * Connect the high-voltage network integrity circuit (if necessary) to header X4.
380 380  * Connect external devices (if necessary) to header X6.
381 381  * Connect other devices (BMS Indication, BMS Display, if necessary) to header X7.
382 -* If the BMS Main 2R is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.
397 +* If the BMS Main 3 / BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.
383 383  * Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
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1 -42.2 KB
1 +123.9 KB
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