Changes for page 2. Installation and connection
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... ... @@ -65,191 +65,72 @@ 65 65 66 66 67 67 68 -=== X2 – === 68 +=== X2 – miniUSB connector === 69 69 70 - ===P1–headerfor powersupply===70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 71 71 72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 73 + 72 72 Receptacle Housing: Molex 39012020. Terminals: Molex 5556 73 73 74 -[[image: https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1732198827034-560.png?width=41&height=78&rev=1.1||alt="1732198827034-560.png" height="78" width="41"]]76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 75 75 76 76 |**Pin**|**Name**|**Description** 77 77 |**1**|**GND**|Ground 78 -|**2**|**V+**|Supply voltage 9-3 0V80 +|**2**|**V+**|Supply voltage (9-32V) 79 79 80 - Contactor connection diagram: 81 81 82 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 83 84 -=== (%title="Clickanddrag to resize" %)(%%)X3–headerfordiscreteinputsandoutputs===84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 85 85 86 -Receptacle Housing: HiroseZE05-24DS-HU/R. Terminals:HiroseZE05-2022SCF86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 87 87 88 - (% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 89 89 90 90 |**Pin**|**Name**|**Description** 91 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 104 104 105 -Connection diagramof adiscrete input toadrycontact output:94 +Contactor connection example for all relays: 106 106 107 - (% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 108 108 109 -(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal: 110 110 111 - (% aria-label="1732121926812-202.pngimagewidget" data-widget="image"contenteditable="false" role="region"tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and dragtoresize" %)(%%)Connection diagramfordiscrete output:99 +=== X8 – header for current sensor 1 === 112 112 113 - [[image:1739361269041-663.png||data-xwiki-image-style-alignment="center"height="93" width="275"]]101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 114 114 115 - === X4– headerforHVIL===103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 116 116 117 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 - 119 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 - 121 121 |**Pin**|**Name**|**Description** 122 -|**1**|** -**|Not used123 -|**2**|** HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output)124 -|**3**|** HVIL_IN**|Input of the currentmeasurement circuit in the current loop (higherpotential,measuring shuntinput)125 -|**4**|** HVIL_PWR**|Currentlooppower supply (max 5V, 25mA)106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 126 126 127 - IftheBMSMain 2R device generatescurrentina currentloop,thecurrentloop must be connected to the **HVIL_PWR**and **HVIL_IN**pins.IfBMS Main2R isapassivecurrentloop meter,then thecurrentloop must beconnected tothe**HVIL_IN** and **HVIL_OUT** pins.111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 128 128 129 - Connectiondiagramtothecurrentloop:113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 130 130 131 -[[image:173 9361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]]115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 132 132 133 -=== X5 – header for current and temperature sensors === 134 - 135 -Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 136 - 137 -[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 138 - 139 -(% style="width:539px" %) 140 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 141 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 142 -|**2–6**|**GND**|(% style="width:402px" %)Ground 143 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 144 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 145 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 146 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 147 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 148 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 149 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 150 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 151 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 152 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 153 - 154 -Current sensor connection diagram (using the example of LEM HASS 100-S): 155 - 156 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 157 - 158 -Current sensor connection diagram (using the example of LEM DHAB S/118): 159 - 160 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 161 - 162 -NTC-thermistor connection diagram: 163 - 164 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 - 166 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 167 - 168 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 - 170 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 - 172 172 |**Pin**|**Name**|**Description** 173 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 174 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 175 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 176 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 177 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 119 +|**2**|**GND**|Ground 120 +|**3**|**CS2_OUT**|Current sensor 2 output 121 +|**4**|**CS2_REF**|Current sensor 2 reference signal 178 178 179 - ConnectiondiagramtotheCAN1bus:123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 180 180 181 - [[image:1733316241362-843.png||data-xwiki-image-style-alignment="center"height="153" width="410"]]125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 182 182 183 - ConnectiondiagramtotheRS-485-1bus:127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 184 184 185 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 - 187 -=== X7 – header for CAN2 (internal bus) === 188 - 189 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 - 191 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 192 - 193 193 |**Pin**|**Name**|**Description** 194 -|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 195 -|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 196 -|**3**|**GND**|Ground 197 -|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 130 +|**1, 2**|**GND**|Ground 131 +|**3**|**T_SENS1**|Ground 132 +|**4**|**T_SENS2**|Current sensor 2 output 198 198 199 -Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 200 - 201 -[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 202 - 203 -=== X8 – header for CAN3 === 204 - 205 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 - 207 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 - 209 -|**Pin**|**Name**|**Description** 210 -|**1**|**CAN3_H**|CAN3 line H 211 -|**2**|**CAN3_L**|CAN3 line L 212 -|**3**|**GND**|Ground 213 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 214 - 215 -(% class="box infomessage" %) 216 -((( 217 -**Note:** 218 -CAN3 operates differently depending on used firmware: 219 - 220 -* **BMS Main 3:** CAN3 bus is reserved; 221 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 222 - 223 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 224 -))) 225 - 226 -=== X9 – header for BMS Logic (RS-485-2) === 227 - 228 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 229 - 230 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 231 - 232 -|**Pin**|**Name**|**Description** 233 -|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 234 -|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 235 -|**3**|**GND**|Ground 236 -|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 237 - 238 -(% class="box infomessage" %) 239 -((( 240 -**Note:** 241 -RS-485-2 operates differently depending on used firmware: 242 - 243 -* **BMS Main 3X:** RS-485-2 bus is reserved; 244 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 245 - 246 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 247 -))) 248 - 249 -=== X10 – miniUSB connector === 250 - 251 -The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 252 - 253 253 === X11 – header for high-voltage bus before contactors (plus) === 254 254 255 255 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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