Changes for page 2. Installation and connection
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... ... @@ -54,222 +54,95 @@ 54 54 55 55 |**Pin**|**Name**|**Description** 56 56 |**1–8**|**GND**|Ground 57 -|**9**|**DO_1**|Discrete output 1 “open drain”(5V58 -|**10**|**DO_2**|Discrete output 2 “open drain”(60V,1A)59 -|**11**|**DO_3**|Discrete output 3 “open drain”(60V,1A)60 -|**12**|**DO_4**|Discrete output 4 “open drain”(60V,1A)61 -|**13**|**DI_4**| 62 -|**14**|**DI_3**| Power-onsignal63 -|**15**|**DI_2**| Power-onsignal(battery charge requirement)64 -|**16**|**DI_1**| Powerline(9-32V)57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 65 65 66 -Power supply connection diagram: 67 67 68 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 69 69 70 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 71 71 72 - Receptacle Housing:HiroseZE05-12DS-HU/R. Terminals:HiroseZE05-2022SCF70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 73 73 74 -(% aria-label="1732121695049-411.pngimagewidget"data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](%title="Clickanddragtoresize"%)72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 75 75 76 -|**Pin**|**Name**|**Description** 77 -|**1–4, 8–9**|**GND**|Ground 78 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 79 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 80 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 81 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 82 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 83 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 84 84 85 - Contactor connectiondiagram:76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 86 86 87 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 88 - 89 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 90 - 91 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 92 - 93 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 94 - 95 95 |**Pin**|**Name**|**Description** 96 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 97 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 98 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 99 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 100 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 101 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 102 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 103 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 104 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 105 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 106 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 107 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 108 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 109 109 110 -Connection diagram of a discrete input to a dry contact output: 111 111 112 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 113 113 114 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 115 115 116 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 117 117 118 -[[image:173 9361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 119 119 120 -=== X4 – header for HVIL === 121 - 122 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 123 - 124 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 125 - 126 126 |**Pin**|**Name**|**Description** 127 -|**1**|**-**|Not used 128 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 129 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 130 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 131 131 132 - If the BMS Main2R device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 2R is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 133 133 134 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 135 135 136 -[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 137 137 138 -=== X 5– header for currentand temperaturesensors===99 +=== X8 – header for current sensor 1 === 139 139 140 -Receptacle Housing: HiroseZE05-16DS-HU/R. Terminals:HiroseZE05-2022SCF101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 141 141 142 -[[image:173 3311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 143 143 144 -(% style="width:539px" %) 145 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 146 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 147 -|**2–6**|**GND**|(% style="width:402px" %)Ground 148 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 149 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 150 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 151 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 152 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 153 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 154 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 155 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 156 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 157 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 158 - 159 -Current sensor connection diagram (using the example of LEM HASS 100-S): 160 - 161 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 162 - 163 -Current sensor connection diagram (using the example of LEM DHAB S/118): 164 - 165 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 166 - 167 -NTC-thermistor connection diagram: 168 - 169 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 170 - 171 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 172 - 173 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 174 - 175 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 176 - 177 177 |**Pin**|**Name**|**Description** 178 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 179 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 180 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 181 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 182 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 183 183 184 - ConnectiondiagramtotheCAN1bus:111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 185 185 186 - [[image:1733316241362-843.png||data-xwiki-image-style-alignment="center"height="153" width="410"]]113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 187 187 188 - ConnectiondiagramtotheRS-485-1bus:115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 189 189 190 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 191 - 192 -=== X7 – header for CAN2 (internal bus) === 193 - 194 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 195 - 196 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 197 - 198 198 |**Pin**|**Name**|**Description** 199 -|**1**|** CAN2_H**|CAN2lineHfor communicationwith otherBMSdevices200 -|**2**|** CAN2_L**|CAN2 line L forcommunication with other BMSdevices201 -|**3**|** GND**|Ground202 -|**4**|**C AN2_5V**|CAN2powerline(5 V, max 400 mA)118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 119 +|**2**|**GND**|Ground 120 +|**3**|**CS2_OUT**|Current sensor 2 output 121 +|**4**|**CS2_REF**|Current sensor 2 reference signal 203 203 204 - ConnectiondiagramtotheCAN2bus(usingtheexampleofconnectingBMS Display1.2):123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 205 205 206 - [[image:1733316563149-458.png||data-xwiki-image-style-alignment="center"height="158"width="392"]]125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 207 207 208 - === X8– headerforCAN3===127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 209 209 210 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 211 - 212 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 213 - 214 214 |**Pin**|**Name**|**Description** 215 -|**1**|**CAN3_H**|CAN3 line H 216 -|**2**|**CAN3_L**|CAN3 line L 217 -|**3**|**GND**|Ground 218 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 130 +|**1, 2**|**GND**|Ground 131 +|**3**|**T_SENS1**|Temperature sensor 1 output 132 +|**4**|**T_SENS2**|Temperature sensor 2 output 219 219 220 -(% class="box infomessage" %) 221 -((( 222 -**Note:** 223 -CAN3 operates differently depending on used firmware: 134 +=== X11 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for BMS Logic(%%) === 224 224 225 -* **BMS Main 3:** CAN3 bus is reserved; 226 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 136 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 227 227 228 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 229 -))) 138 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 230 230 231 -=== X9 – header for BMS Logic (RS-485-2) === 232 - 233 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 234 - 235 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 236 - 237 237 |**Pin**|**Name**|**Description** 238 -|**1**|** LOGIC_B**|RS-485 lineBfor communication with BMS Logic239 -|**2**|** LOGIC_A**|RS-485 lineAfor communication with BMS Logic240 -|**3**|** GND**|Ground241 -|**4**|** LOGIC_5V**|BMS Logic powerline (+5V, max 400mA)141 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 142 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 143 +|**3**|**+5V**|Supply voltage for BMS Logic 144 +|**4**|**GND**|Ground 242 242 243 -(% class="box infomessage" %) 244 -((( 245 -**Note:** 246 -RS-485-2 operates differently depending on used firmware: 247 - 248 -* **BMS Main 3X:** RS-485-2 bus is reserved; 249 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 250 - 251 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 252 -))) 253 - 254 -=== X10 – miniUSB connector === 255 - 256 -The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 257 - 258 -=== X11 – header for high-voltage bus before contactors (plus) === 259 - 260 -Receptacle Housing: Molex 436450200. Terminals: Molex 43030 261 - 262 -[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 263 - 264 -|**Pin**|**Name**|**Description** 265 -|**1**|**IN1+**|Plus of the high-voltage bus (before contactors) 266 -|**2**|**IN1+**|Plus of the high-voltage bus (before contactors) 267 - 268 -(% class="box warningmessage" %) 269 -((( 270 -The connected voltage must not exceed 1000V. 271 -))) 272 - 273 273 === X12 – header for high-voltage bus before contactors (minus) === 274 274 275 275 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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