Changes for page 2. Installation and connection
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... ... @@ -54,203 +54,83 @@ 54 54 55 55 |**Pin**|**Name**|**Description** 56 56 |**1–8**|**GND**|Ground 57 -| | | 58 -|**3**|**KEYRUN**|Power-on signal 59 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 60 -|**7–8**|**VIN**|Power line (9-32V) 57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 61 61 62 -Power supply connection diagram: 63 63 64 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 65 65 66 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 67 67 68 - Receptacle Housing:HiroseZE05-12DS-HU/R. Terminals:HiroseZE05-2022SCF70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 69 69 70 -(% aria-label="1732121695049-411.pngimagewidget"data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](%title="Clickanddragtoresize"%)72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 71 71 72 -|**Pin**|**Name**|**Description** 73 -|**1–4, 8–9**|**GND**|Ground 74 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 75 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 76 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 77 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 78 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 79 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 80 80 81 - Contactor connectiondiagram:76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 82 82 83 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 84 - 85 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 86 - 87 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 88 - 89 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 90 - 91 91 |**Pin**|**Name**|**Description** 92 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 93 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 94 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 95 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 96 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 97 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 98 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 99 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 100 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 101 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 102 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 103 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 104 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 105 105 106 -Connection diagram of a discrete input to a dry contact output: 107 107 108 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 109 109 110 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 111 111 112 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 113 113 114 -[[image:173 9361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 115 115 116 -=== X4 – header for HVIL === 117 - 118 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 119 - 120 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 121 - 122 122 |**Pin**|**Name**|**Description** 123 -|**1**|**-**|Not used 124 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 125 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 126 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 127 127 128 - If the BMS Main2R device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 2R is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 129 129 130 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 131 131 132 -[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 133 133 134 -=== X 5– header for currentand temperaturesensors===99 +=== X8 – header for current sensor 1 === 135 135 136 -Receptacle Housing: HiroseZE05-16DS-HU/R. Terminals:HiroseZE05-2022SCF101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 137 137 138 -[[image:173 3311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 139 139 140 -(% style="width:539px" %) 141 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 142 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 143 -|**2–6**|**GND**|(% style="width:402px" %)Ground 144 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 145 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 146 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 147 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 148 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 149 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 150 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 151 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 152 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 153 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 154 - 155 -Current sensor connection diagram (using the example of LEM HASS 100-S): 156 - 157 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 158 - 159 -Current sensor connection diagram (using the example of LEM DHAB S/118): 160 - 161 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 162 - 163 -NTC-thermistor connection diagram: 164 - 165 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 166 - 167 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 168 - 169 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 170 - 171 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 172 - 173 173 |**Pin**|**Name**|**Description** 174 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 175 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 176 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 177 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 178 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 179 179 180 - ConnectiondiagramtotheCAN1bus:111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 181 181 182 - [[image:1733316241362-843.png||data-xwiki-image-style-alignment="center"height="153" width="410"]]113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 183 183 184 - ConnectiondiagramtotheRS-485-1bus:115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 185 185 186 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 187 - 188 -=== X7 – header for CAN2 (internal bus) === 189 - 190 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 191 - 192 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 193 - 194 194 |**Pin**|**Name**|**Description** 195 -|**1**|** CAN2_H**|CAN2lineHfor communicationwith otherBMSdevices196 -|**2**|** CAN2_L**|CAN2 line L forcommunication with other BMSdevices197 -|**3**|** GND**|Ground198 -|**4**|**C AN2_5V**|CAN2powerline(5 V, max 400 mA)118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 119 +|**2**|**GND**|Ground 120 +|**3**|**CS2_OUT**|Current sensor 2 output 121 +|**4**|**CS2_REF**|Current sensor 2 reference signal 199 199 200 - ConnectiondiagramtotheCAN2bus(usingtheexampleofconnectingBMS Display1.2):123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 201 201 202 - [[image:1733316563149-458.png||data-xwiki-image-style-alignment="center"height="158"width="392"]]125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 203 203 204 - === X8– headerforCAN3===127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 205 205 206 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 207 - 208 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 209 - 210 210 |**Pin**|**Name**|**Description** 211 -|**1**|**CAN3_H**|CAN3 line H 212 -|**2**|**CAN3_L**|CAN3 line L 213 -|**3**|**GND**|Ground 214 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 130 +|**1, 2**|**GND**|Ground 131 +|**3**|**T_SENS1**|Ground 132 +|**4**|**T_SENS2**|Current sensor 2 output 215 215 216 -(% class="box infomessage" %) 217 -((( 218 -**Note:** 219 -CAN3 operates differently depending on used firmware: 220 - 221 -* **BMS Main 3:** CAN3 bus is reserved; 222 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 223 - 224 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 225 -))) 226 - 227 -=== X9 – header for BMS Logic (RS-485-2) === 228 - 229 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 230 - 231 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 232 - 233 -|**Pin**|**Name**|**Description** 234 -|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 235 -|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 236 -|**3**|**GND**|Ground 237 -|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 238 - 239 -(% class="box infomessage" %) 240 -((( 241 -**Note:** 242 -RS-485-2 operates differently depending on used firmware: 243 - 244 -* **BMS Main 3X:** RS-485-2 bus is reserved; 245 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 246 - 247 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 248 -))) 249 - 250 -=== X10 – miniUSB connector === 251 - 252 -The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 253 - 254 254 === X11 – header for high-voltage bus before contactors (plus) === 255 255 256 256 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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