Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
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... ... @@ -23,11 +23,11 @@ 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 26 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)26 +[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %) 27 27 28 28 |**Parameter**|**Value** 29 -|Overall dimensions (length × width × height), mm|20 0× 123× 1230 -|Mounting dimensions (length × width), mm|1 94 × 11429 +|Overall dimensions (length × width × height), mm|120 × 120 × 16 30 +|Mounting dimensions (length × width), mm|114 × 114 31 31 |Mounting holes|M3 32 32 33 33 == Headers == ... ... @@ -36,7 +36,7 @@ 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( 39 -[[image:17 32119505664-787.png||data-xwiki-image-style-alignment="center"height="417" width="684"]]39 +[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]] 40 40 ))) 41 41 42 42 (% class="box warningmessage" %) ... ... @@ -45,168 +45,64 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header topowerthedevice ===48 +=== X1 – header for discrete inputs and outputs === 49 49 50 50 Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 51 52 52 (% class="wikigeneratedid" id="H" %) 53 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]53 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 54 54 55 55 |**Pin**|**Name**|**Description** 56 -|**1–2, 5–6**|**GND**|Ground 57 -|**3**|**KEYRUN**|Power-on signal 58 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 59 -|**7–8**|**VIN**|Power line (9-32V) 56 +|**1–8**|**GND**|Ground 57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 60 60 61 -Power supply connection diagram: 62 62 63 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 64 64 65 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 66 66 67 - Receptacle Housing:HiroseZE05-12DS-HU/R. Terminals:HiroseZE05-2022SCF70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 68 68 69 -(% aria-label="1732121695049-411.pngimagewidget"data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](%title="Clickanddragtoresize"%)72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 70 70 71 -|**Pin**|**Name**|**Description** 72 -|**1–4, 8–9**|**GND**|Ground 73 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 74 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 75 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 76 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 77 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 78 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 79 79 80 - Contactor connectiondiagram:76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 81 81 82 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 - 84 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 85 - 86 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 - 88 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 - 90 90 |**Pin**|**Name**|**Description** 91 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 104 104 105 -Connection diagram of a discrete input to a dry contact output: 106 106 107 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 108 108 109 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 110 110 111 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 112 112 113 -[[image:173 9361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 114 114 115 -=== X4 – header for HVIL === 116 - 117 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 - 119 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 - 121 121 |**Pin**|**Name**|**Description** 122 -|**1**|**-**|Not used 123 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 124 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 125 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 126 126 127 - If the BMS Main2R device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 2R is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 128 128 129 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 130 130 131 -[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 132 132 133 -=== X 5– header for currentand temperaturesensors===99 +=== X8 – header for current sensor === 134 134 135 -Receptacle Housing: Hirose ZE05-16DS-HU/R. Terminals: Hirose ZE05-2022SCF 136 - 137 -[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]] 138 - 139 -(% style="width:539px" %) 140 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 141 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 142 -|**2–6**|**GND**|(% style="width:402px" %)Ground 143 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 144 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 145 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 146 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 147 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 148 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 149 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 150 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 151 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 152 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 153 - 154 -Current sensor connection diagram (using the example of LEM HASS 100-S): 155 - 156 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 157 - 158 -Current sensor connection diagram (using the example of LEM DHAB S/118): 159 - 160 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 161 - 162 -NTC-thermistor connection diagram: 163 - 164 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 - 166 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 167 - 168 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 - 170 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 - 172 -|**Pin**|**Name**|**Description** 173 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 174 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 175 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 176 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 177 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 178 - 179 -Connection diagram to the CAN1 bus: 180 - 181 -[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]] 182 - 183 -Connection diagram to the RS-485-1 bus: 184 - 185 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 - 187 -=== X7 – header for CAN2 (internal bus) === 188 - 189 189 Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 190 191 191 [[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 192 192 193 193 |**Pin**|**Name**|**Description** 194 -|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 195 -|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 196 -|**3**|**GND**|Ground 197 -|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 198 - 199 -Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 200 - 201 -[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 202 - 203 -=== X8 – header for CAN3 === 204 - 205 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 - 207 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 - 209 -|**Pin**|**Name**|**Description** 210 210 |**1**|**CAN3_H**|CAN3 line H 211 211 |**2**|**CAN3_L**|CAN3 line L 212 212 |**3**|**GND**|Ground ... ... @@ -246,10 +246,8 @@ 246 246 [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 247 247 ))) 248 248 249 -=== X10 – miniUSB connector===145 +=== X10 – === 250 250 251 -The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 252 - 253 253 === X11 – header for high-voltage bus before contactors (plus) === 254 254 255 255 Receptacle Housing: Molex 436450200. Terminals: Molex 43030
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