Changes for page 2. Installation and connection
Last modified by Admin on 2026/04/02 13:49
Summary
-
Page properties (1 modified, 0 added, 0 removed)
-
Attachments (1 modified, 9 added, 0 removed)
Details
- Page properties
-
- Content
-
... ... @@ -19,24 +19,24 @@ 19 19 20 20 == Installation procedure == 21 21 22 -The mounting location of the BMS Main 3/ BMS Main 3Xdevice must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.22 +The mounting location of the BMS Main 2R device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. 23 23 24 24 Overall and mounting dimensions are shown in figure below. 25 25 26 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)26 +[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %) 27 27 28 28 |**Parameter**|**Value** 29 -|Overall dimensions (length × width × height), mm|20 0× 123× 1230 -|Mounting dimensions (length × width), mm|1 94 × 11429 +|Overall dimensions (length × width × height), mm|120 × 120 × 16 30 +|Mounting dimensions (length × width), mm|114 × 114 31 31 |Mounting holes|M3 32 32 33 33 == Headers == 34 34 35 -The location and designation of connectors on the BMS Main 3/ BMS Main 3Xdevice are shown below.35 +The location and designation of connectors on the BMS Main 2R device are shown below. 36 36 37 37 (% contenteditable="false" tabindex="-1" %) 38 38 ((( 39 -[[image:17 32119505664-787.png||data-xwiki-image-style-alignment="center"height="417" width="684"]]39 +[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]] 40 40 ))) 41 41 42 42 (% class="box warningmessage" %) ... ... @@ -45,184 +45,69 @@ 45 45 All headers are shown from the device side! 46 46 ))) 47 47 48 -=== X1 – header topowerthedevice ===48 +=== X1 – header for discrete inputs and outputs === 49 49 50 50 Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 51 52 52 (% class="wikigeneratedid" id="H" %) 53 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]53 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 54 54 55 55 |**Pin**|**Name**|**Description** 56 -|**1–2, 5–6**|**GND**|Ground 57 -|**3**|**KEYRUN**|Power-on signal 58 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 59 -|**7–8**|**VIN**|Power line (9-32V) 56 +|**1–8**|**GND**|Ground 57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 60 60 61 -Power supply connection diagram: 62 62 63 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 64 64 65 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 66 66 67 - Receptacle Housing:HiroseZE05-12DS-HU/R. Terminals:HiroseZE05-2022SCF70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 68 68 69 -(% aria-label="1732121695049-411.pngimagewidget"data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](%title="Clickanddragtoresize"%)72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 70 70 71 -|**Pin**|**Name**|**Description** 72 -|**1–4, 8–9**|**GND**|Ground 73 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 74 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 75 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 76 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 77 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 78 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 79 79 80 - Contactor connectiondiagram:76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 81 81 82 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]] 83 - 84 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 85 - 86 -Receptacle Housing: Hirose ZE05-24DS-HU/R. Terminals: Hirose ZE05-2022SCF 87 - 88 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 89 - 90 90 |**Pin**|**Name**|**Description** 91 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 92 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 93 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 94 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 95 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 96 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 97 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 98 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 99 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 100 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 101 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 102 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 103 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 104 104 105 -Connection diagram of a discrete input to a dry contact output: 106 106 107 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 108 108 109 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 110 110 111 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 112 112 113 -[[image:173 9361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 114 114 115 -=== X4 – header for HVIL === 116 - 117 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 118 - 119 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 120 - 121 121 |**Pin**|**Name**|**Description** 122 -|**1**|**-**|Not used 123 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 124 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 125 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 126 126 127 - If the BMS Main3 / BMS Main 3X device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 3 / BMS Main 3X is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 128 128 129 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 130 130 131 -[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]] 132 132 133 -=== X 5– header for currentand temperaturesensors===99 +=== X8 – header for current sensor 1 === 134 134 135 -Receptacle Housing: HiroseZE05-16DS-HU/R. Terminals:HiroseZE05-2022SCF101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 136 136 137 -[[image:173 3311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 138 138 139 -(% style="width:539px" %) 140 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 141 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 142 -|**2–6**|**GND**|(% style="width:402px" %)Ground 143 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 144 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 145 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 146 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 147 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 148 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 149 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 150 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 151 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 152 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 153 - 154 -Current sensor connection diagram (using the example of LEM HASS 100-S): 155 - 156 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 157 - 158 -Current sensor connection diagram (using the example of LEM DHAB S/118): 159 - 160 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 161 - 162 -NTC-thermistor connection diagram: 163 - 164 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 165 - 166 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 167 - 168 -Receptacle Housing: Hirose ZE05-5S-HU/R. Terminals: Hirose ZE05-2022SCF 169 - 170 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 171 - 172 172 |**Pin**|**Name**|**Description** 173 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 174 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 175 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 176 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 177 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 178 178 179 -Connection diagram to the CAN1 bus: 180 - 181 -[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]] 182 - 183 -Connection diagram to the RS-485-1 bus: 184 - 185 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 186 - 187 -=== X7 – header for CAN2 (internal bus) === 188 - 189 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 190 - 191 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 192 - 193 -|**Pin**|**Name**|**Description** 194 -|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices 195 -|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices 196 -|**3**|**GND**|Ground 197 -|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA) 198 - 199 -Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2): 200 - 201 -[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]] 202 - 203 -=== X8 – header for CAN3 === 204 - 205 -Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF 206 - 207 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 208 - 209 -|**Pin**|**Name**|**Description** 210 -|**1**|**CAN3_H**|CAN3 line H 211 -|**2**|**CAN3_L**|CAN3 line L 212 -|**3**|**GND**|Ground 213 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 214 - 215 -(% class="box infomessage" %) 216 -((( 217 -**Note:** 218 -CAN3 operates differently depending on used firmware: 219 - 220 -* **BMS Main 3:** CAN3 bus is reserved; 221 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 222 - 223 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 224 -))) 225 - 226 226 === X9 – header for BMS Logic (RS-485-2) === 227 227 228 228 Receptacle Housing: Hirose ZE05-4S-HU/R. Terminals: Hirose ZE05-2022SCF ... ... @@ -246,10 +246,8 @@ 246 246 [[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 247 247 ))) 248 248 249 -=== X10 – miniUSB connector===134 +=== X10 – === 250 250 251 -The miniUSB connector is used to configure the parameters of the BMS Main 3 / BMS Main 3X device. 252 - 253 253 === X11 – header for high-voltage bus before contactors (plus) === 254 254 255 255 Receptacle Housing: Molex 436450200. Terminals: Molex 43030 ... ... @@ -340,7 +340,7 @@ 340 340 341 341 === J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 342 342 343 -The BMS Main 3/ BMS Main 3Xdevice implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.226 +The BMS Main 2R device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 344 344 345 345 == Indicators == 346 346 ... ... @@ -394,5 +394,5 @@ 394 394 * Connect the high-voltage network integrity circuit (if necessary) to header X4. 395 395 * Connect external devices (if necessary) to header X6. 396 396 * Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 397 -* If the BMS Main 3/ BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.280 +* If the BMS Main 2R is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 398 398 * Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
- 1774349658793-888.0b.STEP.JPG
-
- Size
-
... ... @@ -1,1 +1,1 @@ 1 - 123.9KB1 +42.2 KB - Content
- 1731517180930-597.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +5.5 KB - Content
- 1731517188900-976.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +3.1 KB - Content
- 1731517195672-298.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +3.2 KB - Content
- 1732198937514-731.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +6.6 KB - Content
- 1741619814065-850.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +8.9 KB - Content
- 1741620022836-867.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +9.7 KB - Content
- 1774453953377-602.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +7.8 KB - Content
- 1774455018488-627.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +35.6 KB - Content
- 1774456661980-866.png
-
- Author
-
... ... @@ -1,0 +1,1 @@ 1 +XWiki.admin - Size
-
... ... @@ -1,0 +1,1 @@ 1 +13.9 KB - Content