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Last modified by Admin on 2026/04/02 13:49
From version 55.2
edited by Admin
on 2025/02/20 13:07
Change comment: There is no comment for this version
To version 90.2
edited by Admin
on 2026/04/02 13:49
Change comment: Update document after refactoring.

Summary

Details

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1 -Battery management systems.BMS Main 3.WebHome
1 +Battery management systems.BMS Main 2R.WebHome
Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +(% class="box errormessage" %)
11 +(((
12 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
13 +)))
14 +
15 +(% class="box errormessage" %)
16 +(((
17 +The system is not designed to operate with batteries whose total voltage exceeds 3000 V.
18 +)))
19 +
4 4  == Installation procedure ==
5 5  
6 -The mounting location of the BMS Main 3 / BMS Main 3X device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
22 +The mounting location of the BMS Main 2R device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
7 7  
8 8  Overall and mounting dimensions are shown in figure below.
9 9  
10 -(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)​
26 +[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %)​
11 11  
12 12  |**Parameter**|**Value**
13 -|Overall dimensions (length × width × height), mm|200 × 123 × 12
14 -|Mounting dimensions (length × width), mm|194 × 114
29 +|Overall dimensions (length × width × height), mm|120 × 120 × 16
30 +|Mounting dimensions (length × width), mm|114 × 114
15 15  |Mounting holes|M3
16 16  
17 17  == Headers ==
18 18  
19 -The location and designation of connectors on the BMS Main 3 / BMS Main 3X device are shown below.
35 +The location and designation of connectors on the BMS Main 2R device are shown below.
20 20  
21 21  (% contenteditable="false" tabindex="-1" %)
22 22  (((
23 -[[image:1732119505664-787.png||data-xwiki-image-style-alignment="center" height="417" width="684"]]
39 +[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]]
24 24  )))
25 25  
26 26  (% class="box warningmessage" %)
... ... @@ -29,340 +29,193 @@
29 29  All headers are shown from the device side!
30 30  )))
31 31  
32 -=== X1 – header to power the device ===
48 +=== X1 – header for discrete inputs and outputs ===
33 33  
50 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF
51 +
34 34  (% class="wikigeneratedid" id="H" %)
35 -(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]
53 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
36 36  
37 37  |**Pin**|**Name**|**Description**
38 -|**1–2, 5–6**|**GND**|Ground
39 -|**3**|**KEYRUN**|Power-on signal
40 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement)
41 -|**7–8**|**VIN**|Power line (9-32V)
56 +|**1–8**|**GND**|Ground
57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA)
58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA)
59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA)
60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA)
61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V)
62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V)
63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V)
64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V)
42 42  
43 -Power supply connection diagram:
44 44  
45 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]]
46 46  
47 -=== X2 – header for contactors ===
68 +=== X2 – miniUSB connector ===
48 48  
49 -(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)​
70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device.
50 50  
51 -|**Pin**|**Name**|**Description**
52 -|**1–4, 8–9**|**GND**|Ground
53 -|**5**|**CONT1_OUT**|Contactor control 1 (plus)
54 -|**6**|**CONT2_OUT**|Contactor control 2 (plus)
55 -|**7**|**CONT3_OUT**|Contactor control 3 (plus)
56 -|**10**|**CONT4_OUT**|Contactor control 4 (plus)
57 -|**11**|**CONT5_OUT**|Contactor control 5 (plus)
58 -|**12**|**CONT6_OUT**|Contactor control 6 (plus)
72 +=== (% title="Click and drag to resize" %)​(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) ===
59 59  
60 - Contactor connection diagram:
74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
61 61  
62 -(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]]
76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
63 63  
64 -=== (% title="Click and drag to resize" %)​(%%)X3 – header for discrete inputs and outputs ===
65 -
66 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]]
67 -
68 68  |**Pin**|**Name**|**Description**
69 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals
70 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact”
71 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact”
72 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact”
73 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact”
74 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact”
75 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact”
76 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V)
77 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V)
78 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A)
79 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A)
80 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A)
81 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A)
79 +|**1**|**GND**|Ground
80 +|**2**|**V+**|Supply voltage (9-32V)
82 82  
83 -Connection diagram of a discrete input to a dry contact output:
84 84  
85 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)​(%%)Connection diagram of a discrete input to an open collector output:
86 86  
87 -(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)​(%%)Connection diagram for a discrete input for detecting a 9-32V signal:
84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 ===
88 88  
89 -(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)​(%%)Connection diagram for discrete output:
86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
90 90  
91 -[[image:1739361269041-663.png||data-xwiki-image-style-alignment="center" height="93" width="275"]]
88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
92 92  
93 -=== X4 – header for HVIL ===
94 -
95 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]]
96 -
97 97  |**Pin**|**Name**|**Description**
98 -|**1**|**-**|Not used
99 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output)
100 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input)
101 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA)
91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A)
92 +|**2**|**NO**|Normally open contact
102 102  
103 - If the BMS Main 3 / BMS Main 3X device generates current in a current loop, the current loop must be connected to the **HVIL_PWR** and **HVIL_IN** pins. If BMS Main 3 / BMS Main 3X is a passive current loop meter, then the current loop must be connected to the **HVIL_IN** and **HVIL_OUT** pins.
94 +Contactor connection example for all relays:
104 104  
105 -Connection diagram to the current loop:
96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]]
106 106  
107 -[[image:1739361367866-742.png||data-xwiki-image-style-alignment="center" height="210" width="281"]]
108 108  
109 -=== X5 – header for current and temperature sensors ===
99 +=== X8 – header for current sensor 1 ===
110 110  
111 -[[image:1733311958053-469.png||data-xwiki-image-style-alignment="center" height="83" width="349"]]
101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
112 112  
113 -(% style="width:539px" %)
114 -|**Pin**|**Name**|(% style="width:402px" %)**Description**
115 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA)
116 -|**2–6**|**GND**|(% style="width:402px" %)Ground
117 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output)
118 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output)
119 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA)
120 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output)
121 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output)
122 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA)
123 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output)
124 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output)
125 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm)
126 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm)
103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
127 127  
128 -Current sensor connection diagram (using the example of LEM HASS 100-S):
129 -
130 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]]
131 -
132 -Current sensor connection diagram (using the example of LEM DHAB S/118):
133 -
134 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]]
135 -
136 -NTC-thermistor connection diagram:
137 -
138 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]]
139 -
140 -=== X6 – header for CAN1 and RS-485-1 (external buses) ===
141 -
142 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]]
143 -
144 144  |**Pin**|**Name**|**Description**
145 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment
146 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment
147 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1
148 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment
149 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment
106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
107 +|**2**|**GND**|Ground
108 +|**3**|**CS1_OUT**|Current sensor 1 output
109 +|**4**|**CS1_REF**|Current sensor 1 reference signal
150 150  
151 -Connection diagram to the CAN1 bus:
111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) ===
152 152  
153 -[[image:1733316241362-843.png||data-xwiki-image-style-alignment="center" height="153" width="410"]]
113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
154 154  
155 -Connection diagram to the RS-485-1 bus:
115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
156 156  
157 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]]
158 -
159 -=== X7 – header for CAN2 (internal bus) ===
160 -
161 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
162 -
163 163  |**Pin**|**Name**|**Description**
164 -|**1**|**CAN2_H**|CAN2 line H for communication with other BMS devices
165 -|**2**|**CAN2_L**|CAN2 line L for communication with other BMS devices
166 -|**3**|**GND**|Ground
167 -|**4**|**CAN2_5V**|CAN2 power line (5 V, max 400 mA)
118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
119 +|**2**|**GND**|Ground
120 +|**3**|**CS2_OUT**|Current sensor 2 output
121 +|**4**|**CS2_REF**|Current sensor 2 reference signal
168 168  
169 -Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2):
123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) ===
170 170  
171 -[[image:1733316563149-458.png||data-xwiki-image-style-alignment="center" height="158" width="392"]]
125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
172 172  
173 -=== X8 – header for CAN3 ===
127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
174 174  
175 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
176 -
177 177  |**Pin**|**Name**|**Description**
178 -|**1**|**CAN3_H**|CAN3 line H
179 -|**2**|**CAN3_L**|CAN3 line L
180 -|**3**|**GND**|Ground
181 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA)
130 +|**1, 2**|**GND**|Ground
131 +|**3**|**T_SENS1**|Temperature sensor 1 output
132 +|**4**|**T_SENS2**|Temperature sensor 2 output
182 182  
183 -(% class="box infomessage" %)
184 -(((
185 -**Note:**
186 -CAN3 operates differently depending on used firmware:
134 +=== X11 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for BMS Logic(%%) ===
187 187  
188 -* **BMS Main 3:** CAN3 bus is reserved;
189 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus:
136 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
190 190  
191 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]]
192 -)))
138 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
193 193  
194 -=== X9 – header for BMS Logic (RS-485-2) ===
195 -
196 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]]
197 -
198 198  |**Pin**|**Name**|**Description**
199 -|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic
200 -|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic
201 -|**3**|**GND**|Ground
202 -|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA)
141 +|**1**|**LOGIC_A**|RS-485 line A for communication with BMS Logic
142 +|**2**|**LOGIC_B**|RS-485 line B for communication with BMS Logic
143 +|**3**|**LOGIC_5V**|Supply voltage for BMS Logic
144 +|**4**|**GND**|Ground
203 203  
204 -(% class="box infomessage" %)
205 -(((
206 -**Note:**
207 -RS-485-2 operates differently depending on used firmware:
146 +=== X12 – header for CAN2 interface ===
208 208  
209 -* **BMS Main 3X:** RS-485-2 bus is reserved;
210 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices:
148 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
211 211  
212 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]]
213 -)))
150 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
214 214  
215 -=== X10 – miniUSB connector ===
216 -
217 -The miniUSB connector is used to configure the parameters of the BMS Main 3 / BMS Main 3X device.
218 -
219 -=== X11 – header for high-voltage bus before contactors (plus) ===
220 -
221 -[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
222 -
223 223  |**Pin**|**Name**|**Description**
224 -|**1**|**IN1+**|Plus of the high-voltage bus (before contactors)
225 -|**2**|**IN1+**|Plus of the high-voltage bus (before contactors)
153 +|**1**|**CAN2_H**|CAN2 H line for communication with internal equipment
154 +|**2**|**CAN2_L**|CAN2 L line for communication with internal equipment
155 +|**3**|**–**|–
156 +|**4**|**GND**|Ground
226 226  
227 -(% class="box warningmessage" %)
228 -(((
229 -The connected voltage must not exceed 1000V.
230 -)))
158 +=== X13 – header for CAN1 and RS-485 interfaces ===
231 231  
232 -=== X12 – header for high-voltage bus before contactors (minus) ===
160 +Receptacle Housing: Molex 430250600. Terminals: Molex 43030
233 233  
234 -[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
162 +[[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1731517180930-597.png?width=113&height=81&rev=1.1||alt="1731517180930-597.png" data-xwiki-image-style-alignment="center" height="81" width="113"]]
235 235  
236 236  |**Pin**|**Name**|**Description**
237 -|**1**|**IN1-**|Minus of the high-voltage bus (before contactors)
238 -|**2**|**IN1-**|Minus of the high-voltage bus (before contactors)
165 +|**1**|**RS485_1_A**|RS-485-1 line A for communication with external equipment
166 +|**2**|**CAN1_H**|CAN1 H line for communication with external equipment
167 +|**3**|**+5V**|Supply voltage 5V for external devices, max 200 mA
168 +|**4**|**RS485_1_B**|RS-485-1 line B for communication with external equipment
169 +|**5**|**CAN1_L**|CAN1 L line for communication with external equipment
170 +|**6**|**GND**|Ground
239 239  
240 -(% class="box warningmessage" %)
241 -(((
242 -The connected voltage must not exceed 1000V.
243 -)))
172 +=== J1 – jumper for switching CAN2 bus terminal resistor ===
244 244  
245 -=== X13 – header for high-voltage bus after contactors (plus) ===
246 246  
247 -[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]
175 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H **and **CAN2_L **lines, install a jumper. The jumper is installed according to the table:
248 248  
249 249  |**Pin**|**Name**|**Description**
250 -|**1**|**IN2+**|Plus of the high-voltage bus (after contactors)
251 -|**2**|**IN2+**|Plus of the high-voltage bus (after contactors)
178 +|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected
179 +|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected
252 252  
253 -(% class="box warningmessage" %)
254 -(((
255 -The connected voltage must not exceed 1000V.
256 -)))
181 +=== J2 – jumper for switching RS-485-1 bus terminal resistor ===
257 257  
258 -=== X14 – header for high-voltage bus after contactors (minus) ===
259 -
260 -[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]
261 -
262 -|**Pin**|**Name**|**Description**
263 -|**1**|**IN2-**|Minus of the high-voltage bus (after contactors)
264 -|**2**|**IN2-**|Minus of the high-voltage bus (after contactors)
265 -
266 -(% class="box warningmessage" %)
267 -(((
268 -The connected voltage must not exceed 1000V.
269 -)))
270 -
271 -=== J1 – jumper for switching RS-485-1 bus terminal resistor ===
272 -
273 273  [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]
274 274  
275 -To connect a terminal resistor between the **RS485_1_A** and **RS485_1_B** lines, install a jumper. The jumper is installed according to the table:
185 +To connect a terminal resistor between the **RS485_1_A **and **RS485_1_B **lines, install a jumper. The jumper is installed according to the table:
276 276  
277 277  |**Pin**|**Name**|**Description**
278 278  |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected
279 279  |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected
280 280  
281 -=== J2 – jumper for switching CAN1 bus terminal resistor ===
191 +=== J3 – jumper for switching CAN1 bus terminal resistor ===
282 282  
283 283  
284 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L** lines, install a jumper. The jumper is installed according to the table:
194 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H **and **CAN1_L **lines, install a jumper. The jumper is installed according to the table:
285 285  
286 286  |**Pin**|**Name**|**Description**
287 287  |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected
288 288  |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected
289 289  
290 -=== J3 – jumper for switching CAN2 bus terminal resistor ===
291 -
292 -
293 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H** and **CAN2_L** lines, install a jumper. The jumper is installed according to the table:
294 -
295 -|**Pin**|**Name**|**Description**
296 -|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN2 bus is connected
297 -|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN2 bus is disconnected
298 -
299 -=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 ===
300 -
301 -The BMS Main 3 / BMS Main 3X device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.
302 -
303 303  == Indicators ==
304 304  
305 -=== DS1 – LED indicating device power ===
202 +=== DS2 – operation indicator ===
306 306  
307 307  |**State**|**Description**
308 -|**Lights up green**|Device power (+5V) is present
309 -|**Doesn’t light up**|No device power
205 +|**Blinking green**|The BMS firmware is running
206 +|**Off**|The BMS firmware is not running
310 310  
311 -=== DS2 – LED indicating device work ===
208 +=== DS3 – communication indicator ===
312 312  
313 313  |**State**|**Description**
314 -|**Blinking green**|Executing the battery management program
315 -|**No blinking**|Program execution error
211 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
212 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established
316 316  
317 -=== DS3 – LED indicating interaction with child devices ===
214 +=== DS4 – error indicator ===
318 318  
319 -(% style="width:447px" %)
320 -|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)**
321 -|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices
322 -|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)-
323 -
324 -=== DS4 – LED indicating loss of connection with child devices ===
325 -
326 -(% style="width:601px" %)
327 -|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)**
328 -|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost
329 -|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable
330 -
331 -=== DS5-DS10 – LEDs indicating contactor switches 1-6 ===
332 -
333 333  |**State**|**Description**
334 -|**Lights up green**|The switch supplies voltage to the contactor winding
335 -|**Doesn’t light up**|The switch doesn’t supply voltage to the contactor winding
217 +|**Blinking red**|Errors in communication with BMS Logic
336 336  
337 -=== DS11 – LED indicating the presence of power supply for contactors ===
219 +=== DS1.1-DS1.4 – relay 1-4 indicator ===
338 338  
339 339  |**State**|**Description**
340 -|**Lights up green**|Power supply for contactor switches (9-32V) is present
341 -|**Doesn’t light up**|Power supply for contactor switches (9-32V) is not present
222 +|**Lights green**|Relay #1-#4 is closed
223 +|**Off**|Relay #1-#4 is opened
342 342  
343 343  == Connection procedure ==
344 344  
345 -The BMS can connect to batteries with voltage levels dangerous to life and health. When working with high voltage batteries, follow electrical safety rules, use safety glasses, protective clothing, insulated tools and devices.
346 -
347 -(% class="box errormessage" %)
348 -(((
349 -**The system is not designed to operate with batteries with total voltage more than 3000V.**
350 -)))
351 -
352 -(% class="box warningmessage" %)
353 -(((
354 -Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
355 -)))
356 -
357 357  All operations to connect the device must be carried out with the supply voltage removed.
358 358  
359 -* Connect the power contactors to header X2.
360 -* Connect one or more current sensors, as well as external temperature sensors (if necessary) to header X5.
361 -* Connect BMS Logic devices to header X9.
362 -* Connect digital inputs and outputs (if necessary) to header X3.
363 -* Connect the high voltage bus (if necessary) to headers X11-X14.
364 -* Connect the high-voltage network integrity circuit (if necessary) to header X4.
365 -* Connect external devices (if necessary) to header X6.
366 -* Connect other devices (BMS Indication, BMS Display, if necessary) to header X7.
367 -* If the BMS Main 3 / BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.
368 -* Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
229 +* Connect the power contactors to headers X4-X7.
230 +* Connect one or more current sensors to headers X8 and X9.
231 +* Connect external temperature sensors (if necessary) to header X10.
232 +* Connect BMS Logic devices to header X11.
233 +* Connect digital inputs and outputs (if necessary) to header X1.
234 +* Connect external devices (if necessary) to header X13.
235 +* Connect other devices (BMS Indication, BMS Display, if necessary) to header X12.
236 +* If the BMS Main 2R is the last device on the CAN2,  RS-485-1 or CAN1 bus, install jumpers J1-J3.
237 +* Connect an external power supply to header X3. The device will start when there is a 9-32V power supply.
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