Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 -Battery management systems.BMS Main 3.WebHome1 +Battery management systems.BMS Main 2R.WebHome - Content
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... ... @@ -1,26 +1,42 @@ 1 1 (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 2 = Installation and connection = 3 3 4 +== Safety rules == 5 + 6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS. 7 + 8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured. 9 + 10 +(% class="box errormessage" %) 11 +((( 12 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery. 13 +))) 14 + 15 +(% class="box errormessage" %) 16 +((( 17 +The system is not designed to operate with batteries whose total voltage exceeds 3000 V. 18 +))) 19 + 4 4 == Installation procedure == 5 5 6 -The mounting location of the BMS Main 3/ BMS Main 3Xdevice must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.22 +The mounting location of the BMS Main 2R device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. 7 7 8 8 Overall and mounting dimensions are shown in figure below. 9 9 10 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)26 +[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %) 11 11 12 12 |**Parameter**|**Value** 13 -|Overall dimensions (length × width × height), mm|20 0× 123× 1214 -|Mounting dimensions (length × width), mm|1 94 × 11429 +|Overall dimensions (length × width × height), mm|120 × 120 × 16 30 +|Mounting dimensions (length × width), mm|114 × 114 15 15 |Mounting holes|M3 16 16 17 17 == Headers == 18 18 19 -The location and designation of connectors on the BMS Main 3/ BMS Main 3Xdevice are shown below.35 +The location and designation of connectors on the BMS Main 2R device are shown below. 20 20 21 21 (% contenteditable="false" tabindex="-1" %) 22 22 ((( 23 -[[image:17 32119505664-787.png||data-xwiki-image-style-alignment="center"height="417" width="684"]]39 +[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]] 24 24 ))) 25 25 26 26 (% class="box warningmessage" %) ... ... @@ -29,327 +29,193 @@ 29 29 All headers are shown from the device side! 30 30 ))) 31 31 32 -=== X1 – header topowerthedevice ===48 +=== X1 – header for discrete inputs and outputs === 33 33 50 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 + 34 34 (% class="wikigeneratedid" id="H" %) 35 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]53 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 36 36 37 37 |**Pin**|**Name**|**Description** 38 -|**1–2, 5–6**|**GND**|Ground 39 -|**3**|**KEYRUN**|Power-on signal 40 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 41 -|**7–8**|**VIN**|Power line (9-32V) 56 +|**1–8**|**GND**|Ground 57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 42 42 43 -Power supply connection diagram: 44 44 45 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 46 46 47 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 48 48 49 - (% aria-label="1732121695049-411.pngimage widget" data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](% title="Clickanddragto resize" %)70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 50 50 51 -|**Pin**|**Name**|**Description** 52 -|**1–4, 8–9**|**GND**|Ground 53 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 54 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 55 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 56 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 57 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 58 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 59 59 60 - Contactorconnectiondiagram:74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 61 61 62 - (% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]]76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 63 63 64 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 65 - 66 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 67 - 68 68 |**Pin**|**Name**|**Description** 69 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 70 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 71 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 72 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 73 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 74 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 75 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 76 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 77 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 78 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 79 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 80 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 81 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 82 82 83 -Connection diagram of a discrete input to a dry contact output: 84 84 85 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 86 86 87 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 88 88 89 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 90 90 91 - === X4– headerforHVIL===88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 92 92 93 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 94 - 95 95 |**Pin**|**Name**|**Description** 96 -|**1**|**-**|Not used 97 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 98 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 99 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 100 100 101 - If the BMS Main3 / BMS Main 3X device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 3 / BMS Main 3X is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 102 102 103 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 104 104 105 -=== X5 – header for current and temperature sensors === 106 106 107 - [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center"height="83"width="349"]]99 +=== X8 – header for current sensor 1 === 108 108 109 -(% style="width:539px" %) 110 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 111 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 112 -|**2–6**|**GND**|(% style="width:402px" %)Ground 113 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 114 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 115 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 116 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 117 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 118 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 119 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 120 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 121 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 122 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 123 123 124 - Currentsensor connectiondiagram(using the example of LEM HASS100-S):103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 125 125 126 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 127 - 128 -Current sensor connection diagram (using the example of LEM DHAB S/118): 129 - 130 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 131 - 132 -NTC-thermistor connection diagram: 133 - 134 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 135 - 136 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 137 - 138 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 139 - 140 140 |**Pin**|**Name**|**Description** 141 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 142 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 143 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 144 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 145 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 146 146 147 - ConnectiondiagramtotheCAN1bus:111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 148 148 149 - [[image:1733316241362-843.png||data-xwiki-image-style-alignment="center"height="153" width="410"]]113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 150 150 151 - ConnectiondiagramtotheRS-485-1bus:115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 152 152 153 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 154 - 155 -=== X7 – header for CAN2 (internal bus) === 156 - 157 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 158 - 159 159 |**Pin**|**Name**|**Description** 160 -|**1**|** CAN2_H**|CAN2lineHfor communicationwith otherBMSdevices161 -|**2**|** CAN2_L**|CAN2 line L forcommunication with other BMSdevices162 -|**3**|** GND**|Ground163 -|**4**|**C AN2_5V**|CAN2powerline(5 V, max 400 mA)118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 119 +|**2**|**GND**|Ground 120 +|**3**|**CS2_OUT**|Current sensor 2 output 121 +|**4**|**CS2_REF**|Current sensor 2 reference signal 164 164 165 - ConnectiondiagramtotheCAN2bus(usingtheexampleofconnectingBMS Display1.2):123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 166 166 167 - [[image:1733316563149-458.png||data-xwiki-image-style-alignment="center"height="158"width="392"]]125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 168 168 169 - === X8– headerforCAN3===127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 170 170 171 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 172 - 173 173 |**Pin**|**Name**|**Description** 174 -|**1**|**CAN3_H**|CAN3 line H 175 -|**2**|**CAN3_L**|CAN3 line L 176 -|**3**|**GND**|Ground 177 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 130 +|**1, 2**|**GND**|Ground 131 +|**3**|**T_SENS1**|Temperature sensor 1 output 132 +|**4**|**T_SENS2**|Temperature sensor 2 output 178 178 179 -(% class="box infomessage" %) 180 -((( 181 -**Note:** 182 -CAN3 operates differently depending on used firmware: 134 +=== X11 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for BMS Logic(%%) === 183 183 184 -* **BMS Main 3:** CAN3 bus is reserved; 185 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. Diagram for connecting battery modules to the CAN3 bus: 136 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 186 186 187 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 188 -))) 138 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 189 189 190 -=== X9 – header for BMS Logic (RS-485-2) === 191 - 192 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 193 - 194 194 |**Pin**|**Name**|**Description** 195 -|**1**|**LOGIC_ B**|RS-485 lineBfor communication with BMS Logic196 -|**2**|**LOGIC_ A**|RS-485 lineAfor communication with BMS Logic197 -|**3**|**G ND**|Ground198 -|**4**|** LOGIC_5V**|BMS Logic powerline (+5V, max 400mA)141 +|**1**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 142 +|**2**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 143 +|**3**|**LOGIC_5V**|Supply voltage for BMS Logic 144 +|**4**|**GND**|Ground 199 199 200 -(% class="box infomessage" %) 201 -((( 202 -**Note:** 203 -RS-485-2 operates differently depending on used firmware: 146 +=== X12 – header for CAN2 interface === 204 204 205 -* **BMS Main 3X:** RS-485-2 bus is reserved; 206 -* **BMS Main 3:** RS-485-2 bus is used to connect with BMS Logics in a battery pack. Connection diagram for BMS Logic devices: 148 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 207 207 208 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="163" width="400"]] 209 -))) 150 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 210 210 211 -=== X10 – miniUSB connector === 212 - 213 -The miniUSB connector is used to configure the parameters of the BMS Main 3 / BMS Main 3X device. 214 - 215 -=== X11 – header for high-voltage bus before contactors (plus) === 216 - 217 -[[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 218 - 219 219 |**Pin**|**Name**|**Description** 220 -|**1**|**IN1+**|Plus of the high-voltage bus (before contactors) 221 -|**2**|**IN1+**|Plus of the high-voltage bus (before contactors) 153 +|**1**|**CAN2_H**|CAN2 H line for communication with internal equipment 154 +|**2**|**CAN2_L**|CAN2 L line for communication with internal equipment 155 +|**3**|**–**|– 156 +|**4**|**GND**|Ground 222 222 223 -(% class="box warningmessage" %) 224 -((( 225 -The connected voltage must not exceed 1000V. 226 -))) 158 +=== X13 – header for CAN1 and RS-485 interfaces === 227 227 228 - === X12 – headerfor high-voltagebusbefore contactors (minus)===160 +Receptacle Housing: Molex 430250600. Terminals: Molex 43030 229 229 230 -[[image:173 3316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]]162 +[[image:https://docs.movicomelectric.com/bin/download/Battery%20management%20systems/BMS%20Main%202.1/2.%20Installation%20and%20connection/WebHome/1731517180930-597.png?width=113&height=81&rev=1.1||alt="1731517180930-597.png" data-xwiki-image-style-alignment="center" height="81" width="113"]] 231 231 232 232 |**Pin**|**Name**|**Description** 233 -|**1**|**IN1-**|Minus of the high-voltage bus (before contactors) 234 -|**2**|**IN1-**|Minus of the high-voltage bus (before contactors) 165 +|**1**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 166 +|**2**|**CAN1_H**|CAN1 H line for communication with external equipment 167 +|**3**|**+5V**|Supply voltage 5V for external devices, max 200 mA 168 +|**4**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 169 +|**5**|**CAN1_L**|CAN1 L line for communication with external equipment 170 +|**6**|**GND**|Ground 235 235 236 -(% class="box warningmessage" %) 237 -((( 238 -The connected voltage must not exceed 1000V. 239 -))) 172 +=== J1 – jumper for switching CAN2 bus terminal resistor === 240 240 241 -=== X13 – header for high-voltage bus after contactors (plus) === 242 242 243 -[[image:1733316 780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]]175 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H **and **CAN2_L **lines, install a jumper. The jumper is installed according to the table: 244 244 245 245 |**Pin**|**Name**|**Description** 246 -|**1**|** IN2+**|Plus of thehigh-voltagebus(aftercontactors)247 -|**2**|** IN2+**|Plus of thehigh-voltagebus(aftercontactors)178 +|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected 179 +|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected 248 248 249 -(% class="box warningmessage" %) 250 -((( 251 -The connected voltage must not exceed 1000V. 252 -))) 181 +=== J2 – jumper for switching RS-485-1 bus terminal resistor === 253 253 254 -=== X14 – header for high-voltage bus after contactors (minus) === 255 - 256 -[[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 257 - 258 -|**Pin**|**Name**|**Description** 259 -|**1**|**IN2-**|Minus of the high-voltage bus (after contactors) 260 -|**2**|**IN2-**|Minus of the high-voltage bus (after contactors) 261 - 262 -(% class="box warningmessage" %) 263 -((( 264 -The connected voltage must not exceed 1000V. 265 -))) 266 - 267 -=== J1 – jumper for switching RS-485-1 bus terminal resistor === 268 - 269 269 [[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]] 270 270 271 -To connect a terminal resistor between the **RS485_1_A** and**RS485_1_B**lines, install a jumper. The jumper is installed according to the table:185 +To connect a terminal resistor between the **RS485_1_A **and **RS485_1_B **lines, install a jumper. The jumper is installed according to the table: 272 272 273 273 |**Pin**|**Name**|**Description** 274 274 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the RS-485-1 bus is connected 275 275 |**2-3**|**-**|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected 276 276 277 -=== J 2– jumper for switching CAN1 bus terminal resistor ===191 +=== J3 – jumper for switching CAN1 bus terminal resistor === 278 278 279 279 280 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H** and **CAN1_L**lines, install a jumper. The jumper is installed according to the table:194 +[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN1_H **and **CAN1_L **lines, install a jumper. The jumper is installed according to the table: 281 281 282 282 |**Pin**|**Name**|**Description** 283 283 |**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN1 bus is connected 284 284 |**2-3**|**-**|The 120 Ohm terminal resistor of the CAN1 bus is disconnected 285 285 286 -=== J3 – jumper for switching CAN2 bus terminal resistor === 287 - 288 - 289 -[[image:1733316982359-759.png||data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the **CAN2_H** and **CAN2_L** lines, install a jumper. The jumper is installed according to the table: 290 - 291 -|**Pin**|**Name**|**Description** 292 -|**1-2**|**120 Ohm**|The 120 Ohm terminal resistor of the CAN2 bus is connected 293 -|**2-3**|**-**|The 120 Ohm terminal resistor of the CAN2 bus is disconnected 294 - 295 -=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 296 - 297 -The BMS Main 3 / BMS Main 3X device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 298 - 299 299 == Indicators == 300 300 301 -=== DS 1–LED indicatingdevice power ===202 +=== DS2 – operation indicator === 302 302 303 303 |**State**|**Description** 304 -|** Lightsupgreen**|Devicepower(+5V)ispresent305 -|** Doesn’t light up**|No devicepower205 +|**Blinking green**|The BMS firmware is running 206 +|**Off**|The BMS firmware is not running 306 306 307 -=== DS 2–LED indicatingdevice work===208 +=== DS3 – communication indicator === 308 308 309 309 |**State**|**Description** 310 -|**Blinking green**|Executingthe batterymanagementprogram311 -|** No blinking**|Programexecutionerror211 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 212 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 312 312 313 -=== DS 3–LEDindicating interactionwith BMS Logic===214 +=== DS4 – error indicator === 314 314 315 315 |**State**|**Description** 316 -|**Blinking yellow**|The device interacts with BMS Logic devices 317 -|**No blinking**|- 217 +|**Blinking red**|Errors in communication with BMS Logic 318 318 319 -=== DS4 – LEDindicating lossof connection with BMS Logic===219 +=== DS1.1-DS1.4 – relay 1-4 indicator === 320 320 321 321 |**State**|**Description** 322 -|** Blinking/lightsupred**|Communicationwithone or more BMS Logic devicesislost323 -|** No blinking**|CommunicationwithBMS Logic isstable222 +|**Lights green**|Relay #1-#4 is closed 223 +|**Off**|Relay #1-#4 is opened 324 324 325 -=== DS5-DS10 – LEDs indicating contactor switches 1-6 === 326 - 327 -|**State**|**Description** 328 -|**Lights up green**|The switch supplies voltage to the contactor winding 329 -|**Doesn’t light up**|The switch doesn’t supply voltage to the contactor winding 330 - 331 -=== DS11 – LED indicating the presence of power supply for contactors === 332 - 333 -|**State**|**Description** 334 -|**Lights up green**|Power supply for contactor switches (9-32V) is present 335 -|**Doesn’t light up**|Power supply for contactor switches (9-32V) is not present 336 - 337 337 == Connection procedure == 338 338 339 -(% class="box warningmessage" %) 340 -((( 341 -Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Configuration.WebHome]]). Correct operation of the BMS system is only possible with correct configuration. 342 -))) 343 - 344 344 All operations to connect the device must be carried out with the supply voltage removed. 345 345 346 -* Connect the power contactors to header X2. 347 -* Connect one or more current sensors, as well as external temperature sensors (if necessary) to header X5. 348 -* Connect BMS Logic devices to header X9. 349 -* Connect digital inputs and outputs (if necessary) to header X3. 350 -* Connect the high voltage bus (if necessary) to headers X11-X14. 351 -* Connect the high-voltage network integrity circuit (if necessary) to header X4. 352 -* Connect external devices (if necessary) to header X6. 353 -* Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 354 -* If the BMS Main 3 / BMS Main 3X is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 355 -* Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied. 229 +* Connect the power contactors to headers X4-X7. 230 +* Connect one or more current sensors to headers X8 and X9. 231 +* Connect external temperature sensors (if necessary) to header X10. 232 +* Connect BMS Logic devices to header X11. 233 +* Connect digital inputs and outputs (if necessary) to header X1. 234 +* Connect external devices (if necessary) to header X13. 235 +* Connect other devices (BMS Indication, BMS Display, if necessary) to header X12. 236 +* If the BMS Main 2R is the last device on the CAN2, RS-485-1 or CAN1 bus, install jumpers J1-J3. 237 +* Connect an external power supply to header X3. The device will start when there is a 9-32V power supply.
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