Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementsystems.BMS Main3.WebHome1 +drafts.BMS Main 2R.WebHome - Content
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... ... @@ -1,26 +1,42 @@ 1 1 (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 2 = Installation and connection = 3 3 4 +== Safety rules == 5 + 6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS. 7 + 8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured. 9 + 10 +(% class="box errormessage" %) 11 +((( 12 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery. 13 +))) 14 + 15 +(% class="box errormessage" %) 16 +((( 17 +The system is not designed to operate with batteries whose total voltage exceeds 3000 V. 18 +))) 19 + 4 4 == Installation procedure == 5 5 6 -The mounting location of the BMS Main 3device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.22 +The mounting location of the BMS Main 2R device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors. 7 7 8 8 Overall and mounting dimensions are shown in figure below. 9 9 10 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png||data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)26 +[[image:1774349658793-888.0b.STEP.JPG||data-xwiki-image-style-alignment="center" height="522" width="450"]](% title="Click and drag to resize" %) 11 11 12 12 |**Parameter**|**Value** 13 -|Overall dimensions (length × width × height), mm|20 0× 123× 1214 -|Mounting dimensions (length × width), mm|1 94 × 11429 +|Overall dimensions (length × width × height), mm|120 × 120 × 16 30 +|Mounting dimensions (length × width), mm|114 × 114 15 15 |Mounting holes|M3 16 16 17 17 == Headers == 18 18 19 -The location and designation of connectors on the BMS Main 3device are shown below.35 +The location and designation of connectors on the BMS Main 2R device are shown below. 20 20 21 21 (% contenteditable="false" tabindex="-1" %) 22 22 ((( 23 -[[image:17 32119505664-787.png||data-xwiki-image-style-alignment="center"height="417" width="684"]]39 +[[image:1774455018488-627.png||data-xwiki-image-style-alignment="center"]] 24 24 ))) 25 25 26 26 (% class="box warningmessage" %) ... ... @@ -29,186 +29,96 @@ 29 29 All headers are shown from the device side! 30 30 ))) 31 31 32 -=== X1 – header topowerthedevice ===48 +=== X1 – header for discrete inputs and outputs === 33 33 50 +Receptacle Housing: Hirose ZE05-8DS-HU/R. Terminals: Hirose ZE05-2022SCF 51 + 34 34 (% class="wikigeneratedid" id="H" %) 35 - (% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png||data-xwiki-image-style-alignment="center" height="85" width="200"]]53 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 36 36 37 37 |**Pin**|**Name**|**Description** 38 -|**1–2, 5–6**|**GND**|Ground 39 -|**3**|**KEYRUN**|Power-on signal 40 -|**4**|**CHARGE_ON**|Power-on signal (battery charge requirement) 41 -|**7–8**|**VIN**|Power line (9-32V) 56 +|**1–8**|**GND**|Ground 57 +|**9**|**DO_1**|Discrete output 1 (+5V, 20mA) 58 +|**10**|**DO_2**|Discrete output 2 (+5V, 20mA) 59 +|**11**|**DO_3**|Discrete output 3 (+5V, 20mA) 60 +|**12**|**DO_4**|Discrete output 4 (+5V, 20mA) 61 +|**13**|**DI_4**|Discrete input 4 (“dry contact”, +5V) 62 +|**14**|**DI_3**|Discrete input 3 (“dry contact”, +5V) 63 +|**15**|**DI_2**|Discrete input 2 (“dry contact”, +5V) 64 +|**16**|**DI_1**|Discrete input 1 (“dry contact”, +5V) 42 42 43 -Power supply connection diagram: 44 44 45 -(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png||data-xwiki-image-style-alignment="center" height="169" width="327"]] 46 46 47 -=== X2 – headerforcontactors===68 +=== X2 – miniUSB connector === 48 48 49 - (% aria-label="1732121695049-411.pngimage widget" data-widget="image"contenteditable="false" role="region"tabindex="-1"%)[[image:1732121695049-411.png||data-xwiki-image-style-alignment="center"height="87"width="267"]](% title="Clickanddragto resize" %)70 +The miniUSB connector is used to configure the parameters of the BMS Main 2R device. 50 50 51 -|**Pin**|**Name**|**Description** 52 -|**1–4, 8–9**|**GND**|Ground 53 -|**5**|**CONT1_OUT**|Contactor control 1 (plus) 54 -|**6**|**CONT2_OUT**|Contactor control 2 (plus) 55 -|**7**|**CONT3_OUT**|Contactor control 3 (plus) 56 -|**10**|**CONT4_OUT**|Contactor control 4 (plus) 57 -|**11**|**CONT5_OUT**|Contactor control 5 (plus) 58 -|**12**|**CONT6_OUT**|Contactor control 6 (plus) 72 +=== (% title="Click and drag to resize" %)(%%)X3 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for power supply(%%) === 59 59 60 - Contactorconnectiondiagram:74 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 61 61 62 - (% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png||data-xwiki-image-style-alignment="center" height="82" width="260"]]76 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 63 63 64 -=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs === 65 - 66 -(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png||data-xwiki-image-style-alignment="center" height="94" width="531"]] 67 - 68 68 |**Pin**|**Name**|**Description** 69 -|**1–8, 12, 16–17, 21**|**DIO_GND**|Ground of input and output signals 70 -|**9**|**DIN1_SIGNAL**|Discrete input 1 “dry contact” 71 -|**10**|**DIN2_SIGNAL**|Discrete input 2 “dry contact” 72 -|**11**|**DIN3_SIGNAL**|Discrete input 3 “dry contact” 73 -|**13**|**DIN4_SIGNAL**|Discrete input 4 “dry contact” 74 -|**14**|**DIN5_SIGNAL**|Discrete input 5 “dry contact” 75 -|**15**|**DIN6_SIGNAL**|Discrete input 6 “dry contact” 76 -|**18**|**DIN7_VIN**|Discrete input 7 (signal detection with voltage 9-32V) 77 -|**19**|**DIN8_VIN**|Discrete input 8 (signal detection with voltage 9-32V) 78 -|**20**|**DOUT1_OD**|Discrete output 1 “open drain” (60 V, 1A) 79 -|**22**|**DOUT2_OD**|Discrete output 2 “open drain” (60 V, 1A) 80 -|**23**|**DOUT3_OD**|Discrete output 3 “open drain” (60 V, 1A) 81 -|**24**|**DOUT4_OD**|Discrete output 4 “open drain” (60 V, 1A) 79 +|**1**|**GND**|Ground 80 +|**2**|**V+**|Supply voltage (9-32V) 82 82 83 -Connection diagram of a discrete input to a dry contact output: 84 84 85 -(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png||data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output: 86 86 87 - (% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false"role="region"tabindex="-1"%)[[image:1732122137116-973.png||data-xwiki-image-style-alignment="center"height="100" width="274"]](% title="Clickanddragto resize" %)(%%)Connection diagramforadiscreteinput fordetectinga9-32V signal:84 +=== X4, X5, X6, X7 – header of relay 1, 2, 3 and 4 === 88 88 89 - (% aria-label="1732121926812-202.png image widget" data-widget="image"contenteditable="false"role="region"tabindex="-1"%)[[image:1732121926812-202.png||data-xwiki-image-style-alignment="center"height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connectiondiagram for discrete output:86 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556 90 90 91 - === X4– headerforHVIL===88 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 92 92 93 -[[image:1732122015188-642.png||data-xwiki-image-style-alignment="center" height="64" width="150"]] 94 - 95 95 |**Pin**|**Name**|**Description** 96 -|**1**|**-**|Not used 97 -|**2**|**HVIL_OUT**|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output) 98 -|**3**|**HVIL_IN**|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input) 99 -|**4**|**HVIL_PWR**|Current loop power supply (max 5V, 25mA) 91 +|**1**|**V+**|Switching voltage (up to 55V, max 3A) 92 +|**2**|**NO**|Normally open contact 100 100 101 - If the BMS Main3 device generates current inacurrentloop, the currentloop must beconnected tothe**HVIL_PWR**and **HVIL_IN**pins. If BMS Main 3 is a passivecurrentloopmeter, then the currentloop must be connected to the **HVIL_IN**and **HVIL_OUT** pins.94 +Contactor connection example for all relays: 102 102 103 - Connectiondiagramtothecurrentloop:96 +[[image:1774456661980-866.png||data-xwiki-image-style-alignment="center" height="211" width="282"]] 104 104 105 -=== X5 – header for current and temperature sensors === 106 106 107 - [[image:1733311958053-469.png||data-xwiki-image-style-alignment="center"height="83"width="349"]]99 +=== X8 – header for current sensor 1 === 108 108 109 -(% style="width:539px" %) 110 -|**Pin**|**Name**|(% style="width:402px" %)**Description** 111 -|**1**|**CS1_5V**|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA) 112 -|**2–6**|**GND**|(% style="width:402px" %)Ground 113 -|**7**|**CS1_IN1**|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output) 114 -|**8**|**CS1_REF_IN2**|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output) 115 -|**9**|**CS2_5V**|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA) 116 -|**10**|**CS2_IN1**|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output) 117 -|**11**|**CS2_REF_IN2**|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output) 118 -|**12**|**CS3_5V**|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA) 119 -|**13**|**CS3_IN1**|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output) 120 -|**14**|**CS3_REF_IN2**|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output) 121 -|**15**|**TEMP1**|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm) 122 -|**16**|**TEMP2**|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm) 101 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 123 123 124 - Currentsensor connectiondiagram(using the example of LEM HASS100-S):103 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 125 125 126 -[[image:1733316158040-285.png||data-xwiki-image-style-alignment="center" height="170" width="412"]] 127 - 128 -Current sensor connection diagram (using the example of LEM DHAB S/118): 129 - 130 -[[image:1733316170709-142.png||data-xwiki-image-style-alignment="center" height="171" width="413"]] 131 - 132 -NTC-thermistor connection diagram: 133 - 134 -[[image:1733316189878-329.png||data-xwiki-image-style-alignment="center" height="130" width="260"]] 135 - 136 -=== X6 – header for CAN1 and RS-485-1 (external buses) === 137 - 138 -[[image:1733316218666-814.png||data-xwiki-image-style-alignment="center" height="55" width="162"]] 139 - 140 140 |**Pin**|**Name**|**Description** 141 -|**1**|**CAN1_H**|CAN1 line H for communication with external equipment 142 -|**2**|**CAN1_L**|CAN1 line L for communication with external equipment 143 -|**3**|**CAN1_RS485_1_GND**|Ground of CAN1 and RS-485-1 144 -|**4**|**RS485_1_A**|RS-485-1 line A for communication with external equipment 145 -|**5**|**RS485_1_B**|RS-485-1 line B for communication with external equipment 106 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 107 +|**2**|**GND**|Ground 108 +|**3**|**CS1_OUT**|Current sensor 1 output 109 +|**4**|**CS1_REF**|Current sensor 1 reference signal 146 146 147 - ConnectiondiagramtotheCAN1bus:111 +=== X9 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for current sensor 2(%%) === 148 148 149 - [[image:1733316241362-843.png||data-xwiki-image-style-alignment="center"height="153" width="410"]]113 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 150 150 151 - ConnectiondiagramtotheRS-485-1bus:115 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 152 152 153 -[[image:1733316483336-290.png||data-xwiki-image-style-alignment="center" height="152" width="417"]] 154 - 155 -=== X7 – header for CAN2 (internal bus) === 156 - 157 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 158 - 159 159 |**Pin**|**Name**|**Description** 160 -|**1**|** CAN2_H**|CAN2lineHfor communicationwith otherBMSdevices161 -|**2**|** CAN2_L**|CAN2 line L forcommunication with other BMSdevices162 -|**3**|** GND**|Ground163 -|**4**|**C AN2_5V**|CAN2powerline(5 V, max 400 mA)118 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 119 +|**2**|**GND**|Ground 120 +|**3**|**CS2_OUT**|Current sensor 2 output 121 +|**4**|**CS2_REF**|Current sensor 2 reference signal 164 164 165 - ConnectiondiagramtotheCAN2bus(usingtheexampleofconnectingBMS Display1.2):123 +=== X10 – (% style="color:inherit; font-family:inherit; font-size:max(18px, min(20px, 14.4444px + 0.462963vw))" %)header for temperature sensors(%%) === 166 166 167 - [[image:1733316563149-458.png||data-xwiki-image-style-alignment="center"height="158"width="392"]]125 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 168 168 169 - === X8– headerforCAN3===127 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 170 170 171 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 172 - 173 173 |**Pin**|**Name**|**Description** 174 -|**1**|**CAN3_H**|CAN3 line H 175 -|**2**|**CAN3_L**|CAN3 line L 176 -|**3**|**GND**|Ground 177 -|**4**|**CAN3_5V**|CAN3 power line (5 V, max 400 mA) 130 +|**1, 2**|**GND**|Ground 131 +|**3**|**T_SENS1**|Ground 132 +|**4**|**T_SENS2**|Current sensor 2 output 178 178 179 -(% class="box infomessage" %) 180 -((( 181 -**Note:** 182 -CAN3 operates differently depending on used firmware: 183 - 184 -* **BMS Main 3:** CAN3 bus is reserved; 185 -* **BMS Main 3X:** CAN3 bus is used to connect with BMS Main 3 inside parallel strings. 186 - 187 -Diagram for connecting battery modules to the CAN3 bus: 188 - 189 -[[image:1733316622613-181.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]] 190 -))) 191 - 192 -=== X9 – header for BMS Logic (RS-485-2) === 193 - 194 -[[image:1733316517741-698.png||data-xwiki-image-style-alignment="center" height="59" width="144"]] 195 - 196 -|**Pin**|**Name**|**Description** 197 -|**1**|**LOGIC_B**|RS-485 line B for communication with BMS Logic 198 -|**2**|**LOGIC_A**|RS-485 line A for communication with BMS Logic 199 -|**3**|**GND**|Ground 200 -|**4**|**LOGIC_5V**|BMS Logic power line (+5V, max 400mA) 201 - 202 -Connection diagram for BMS Logic devices: 203 - 204 -[[image:1733316674363-604.png||data-xwiki-image-style-alignment="center" height="163" width="400"]] 205 - 206 -=== X10 – miniUSB connector === 207 - 208 -The miniUSB connector is used to configure the parameters of the BMS Main 3 device. 209 - 210 210 === X11 – header for high-voltage bus before contactors (plus) === 211 211 136 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 137 + 212 212 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 213 213 214 214 |**Pin**|**Name**|**Description** ... ... @@ -222,6 +222,8 @@ 222 222 223 223 === X12 – header for high-voltage bus before contactors (minus) === 224 224 151 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 152 + 225 225 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 226 226 227 227 |**Pin**|**Name**|**Description** ... ... @@ -235,6 +235,8 @@ 235 235 236 236 === X13 – header for high-voltage bus after contactors (plus) === 237 237 166 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 167 + 238 238 [[image:1733316780753-798.png||data-xwiki-image-style-alignment="center" height="60" width="91"]] 239 239 240 240 |**Pin**|**Name**|**Description** ... ... @@ -248,6 +248,8 @@ 248 248 249 249 === X14 – header for high-voltage bus after contactors (minus) === 250 250 181 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030 182 + 251 251 [[image:1733316843397-336.png||data-xwiki-image-style-alignment="center" height="53" width="79"]] 252 252 253 253 |**Pin**|**Name**|**Description** ... ... @@ -289,7 +289,7 @@ 289 289 290 290 === J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 === 291 291 292 -The BMS Main 3device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.224 +The BMS Main 2R device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed. 293 293 294 294 == Indicators == 295 295 ... ... @@ -305,17 +305,19 @@ 305 305 |**Blinking green**|Executing the battery management program 306 306 |**No blinking**|Program execution error 307 307 308 -=== DS3 – LED indicating interaction with BMSLogic ===240 +=== DS3 – LED indicating interaction with child devices === 309 309 310 -|**State**|**Description** 311 -|**Blinking yellow**|The device interacts with BMS Logic devices 312 -|**No blinking**|- 242 +(% style="width:447px" %) 243 +|**State**|(% style="width:166px" %)**Description (Main 3)**|(% style="width:168px" %)**Description (Main 3X)** 244 +|**Blinking yellow**|(% style="width:166px" %)The device interacts with BMS Logic devices|(% style="width:168px" %)The device interacts with BMS Main 3 devices 245 +|**No blinking**|(% style="width:166px" %)-|(% style="width:168px" %)- 313 313 314 -=== DS4 – LED indicating loss of connection with BMS Logic ===247 +=== DS4 – LED indicating loss of connection with child devices === 315 315 316 -|**State**|**Description** 317 -|**Blinking/lights up red**|Communication with one or more BMS Logic devices is lost 318 -|**No blinking**|Communication with BMS Logic is stable 249 +(% style="width:601px" %) 250 +|**State**|(% style="width:220px" %)**Description (Main 3)**|(% style="width:218px" %)**Description (Main 3X)** 251 +|**Blinking/lights up red**|(% style="width:220px" %)Communication with one or more BMS Logic devices is lost|(% style="width:218px" %)Communication with one or more BMS Main 3 devices is lost 252 +|**No blinking**|(% style="width:220px" %)Communication with BMS Logic devices is stable|(% style="width:218px" %)Communication with BMS Main 3 devices is stable 319 319 320 320 === DS5-DS10 – LEDs indicating contactor switches 1-6 === 321 321 ... ... @@ -331,11 +331,6 @@ 331 331 332 332 == Connection procedure == 333 333 334 -(% class="box warningmessage" %) 335 -((( 336 -Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Settings.WebHome]]). Correct operation of the BMS system is only possible with correct configuration. 337 -))) 338 - 339 339 All operations to connect the device must be carried out with the supply voltage removed. 340 340 341 341 * Connect the power contactors to header X2. ... ... @@ -346,5 +346,5 @@ 346 346 * Connect the high-voltage network integrity circuit (if necessary) to header X4. 347 347 * Connect external devices (if necessary) to header X6. 348 348 * Connect other devices (BMS Indication, BMS Display, if necessary) to header X7. 349 -* If the BMS Main 3is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.278 +* If the BMS Main 2R is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3. 350 350 * Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.
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