Wiki source code of 3.6 Battery protection
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| author | version | line-number | content |
|---|---|---|---|
| 1 | The BMS Main 2.x board continuously monitors the state of the cells, BMS Logic boards, the external environment and, when detecting abnormalities, protects the battery and system components from damage. | ||
| 2 | |||
| 3 | == 3.6.1 Overcurrent protection == | ||
| 4 | |||
| 5 | To change the current protection of the battery, select the menu "Protections → Overcurrent protection": | ||
| 6 | |||
| 7 | [[Overcurrent protection settings>>image:1732211959984-118.png||data-xwiki-image-style-alignment="center" height="266" width="386"]] | ||
| 8 | |||
| 9 | |||
| 10 | In this section: | ||
| 11 | |||
| 12 | * Enable – a flag to enable the protection; | ||
| 13 | * Maximum charging current, А; | ||
| 14 | * Tolerant charging current, А; | ||
| 15 | * Maximum discharging current, А; | ||
| 16 | * Tolerant discharging current, А; | ||
| 17 | * Delay before setting the error, second; | ||
| 18 | * Delay before clearing the error, second; | ||
| 19 | * Lock the error until the device is reset – a flag to block the error until the board is restarted. | ||
| 20 | |||
| 21 | As a result of operation of the current protection, the "Overcurrent" error is generated. | ||
| 22 | |||
| 23 | Error generation conditions: | ||
| 24 | |||
| 25 | * the current is positive (charging), and its modulo value is greater than the “Maximum charging current” value for the “Delay before setting the error” time; | ||
| 26 | * the current is negative (discharging), and its modulo value is greater than the “Maximum discharging current” value for the “Delay before setting the error” time. | ||
| 27 | |||
| 28 | Conditions for removing the error: | ||
| 29 | |||
| 30 | * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; | ||
| 31 | * the current is negative (discharging), and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. | ||
| 32 | |||
| 33 | (% class="box infomessage" %) | ||
| 34 | ((( | ||
| 35 | If there is the "Overcurrent" error, the charging relay and discharging relay open. | ||
| 36 | ))) | ||
| 37 | |||
| 38 | == 3.6.2 Undervoltage protection == | ||
| 39 | |||
| 40 | The board implements battery protection from too low or too high voltage on the cells. | ||
| 41 | |||
| 42 | To change the battery protection parameters from low voltage on the cells, select the menu "Protections → Undervoltage protection": | ||
| 43 | |||
| 44 | [[Undervoltage protection settings>>image:1732212212350-294.png||data-xwiki-image-style-alignment="center" height="207" width="359"]] | ||
| 45 | |||
| 46 | In this section: | ||
| 47 | |||
| 48 | * Enable – a flag to enable the protection; | ||
| 49 | * Minimum cell voltage, V; | ||
| 50 | * Tolerant cell voltage, V; | ||
| 51 | * Delay before setting the error, second; | ||
| 52 | * Delay before clearing the error, second; | ||
| 53 | * Lock the error until the device is reset. | ||
| 54 | |||
| 55 | As a result of the operation of battery protection from low voltage, the "Undervoltage" error is generated. | ||
| 56 | |||
| 57 | Error generation conditions: | ||
| 58 | |||
| 59 | * the minimum voltage among all cells of the battery is less than the “Minimum cell voltage” value for the “Delay before setting the error” time. | ||
| 60 | |||
| 61 | Conditions for removing the error: | ||
| 62 | |||
| 63 | * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. | ||
| 64 | |||
| 65 | (% class="box infomessage" %) | ||
| 66 | ((( | ||
| 67 | If there is the "Undervoltage" error, the discharging relay opens. | ||
| 68 | ))) | ||
| 69 | |||
| 70 | 3.6.3 Overvoltage protection | ||
| 71 | |||
| 72 | To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection": | ||
| 73 | |||
| 74 | [[image:1732212357972-295.png]] | ||
| 75 | |||
| 76 | In this section: | ||
| 77 | |||
| 78 | * Enable – a flag to enable the protection; | ||
| 79 | * Maximum cell voltage, V; | ||
| 80 | * Tolerant cell voltage, V; | ||
| 81 | * Delay before setting the error, second; | ||
| 82 | * Delay before clearing the error, second; | ||
| 83 | * Switch off the discharging relay on error – a flag to open the discharging relay when the "Overvoltage" error is generated; | ||
| 84 | * Lock the error until the device is reset. | ||
| 85 | |||
| 86 | As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated. | ||
| 87 | |||
| 88 | Error generation conditions: | ||
| 89 | |||
| 90 | * the maximum voltage among all cells of the battery is greater than the “Maximum cell voltage” value for the “Delay before setting the error” time. | ||
| 91 | |||
| 92 | Conditions for removing the error: | ||
| 93 | |||
| 94 | * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. | ||
| 95 | |||
| 96 | (% class="box infomessage" %) | ||
| 97 | ((( | ||
| 98 | If there is the "Overvoltage" error, the charging relay and discharging relay opens (if the “Switch off the discharging relay on error” flag is set). | ||
| 99 | ))) | ||
| 100 | |||
| 101 | == 3.6.4 Low temperature protection == | ||
| 102 | |||
| 103 | The board implements battery protection from too low temperature. | ||
| 104 | |||
| 105 | To change the battery protection parameters from low temperature, select the menu "Protections → Low temperature protection": | ||
| 106 | |||
| 107 | |||
| 108 | In this section: | ||
| 109 | |||
| 110 | * Enable – a flag to enable the protection; | ||
| 111 | * Minimum charging temperature, °C; | ||
| 112 | * Tolerant charging temperature, °C; | ||
| 113 | * Minimum discharging temperature, °C; | ||
| 114 | * Tolerant discharging temperature, °C; | ||
| 115 | * Delay before setting the error, second; | ||
| 116 | * Delay before clearing the error, second; | ||
| 117 | * Lock the error until the device is reset. | ||
| 118 | |||
| 119 | As a result of the operation of the battery protection from low temperature, the "Low CH temperature" or “Low DCH temperature” error is generated. | ||
| 120 | |||
| 121 | Error generation conditions: | ||
| 122 | |||
| 123 | * the minimum temperature among all cells of the battery is less than the “Minimum charging (discharging) temperature” value for the “Delay before setting the error” time. | ||
| 124 | |||
| 125 | Conditions for removing the error: | ||
| 126 | |||
| 127 | * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. | ||
| 128 | |||
| 129 | (% class="box infomessage" %) | ||
| 130 | ((( | ||
| 131 | If there is the "Low CH temperature" error, the charging relay opens. | ||
| 132 | If there is the "Low DCH temperature" error, the discharging relay opens. | ||
| 133 | ))) | ||
| 134 | |||
| 135 | == 3.6.5 High temperature protection == | ||
| 136 | |||
| 137 | The board implements battery protection from too high temperature. | ||
| 138 | |||
| 139 | To change the battery protection parameters from high temperature, select the menu "Protections → High temperature protection": | ||
| 140 | |||
| 141 | |||
| 142 | In this section: | ||
| 143 | |||
| 144 | * Enable – a flag to enable the protection; | ||
| 145 | * Maximum charging temperature, °C; | ||
| 146 | * Tolerant charging temperature, °C; | ||
| 147 | * Maximum discharging temperature, °C; | ||
| 148 | * Tolerant discharging temperature, °C; | ||
| 149 | * Delay before setting the error, second; | ||
| 150 | * Delay before clearing the error, second; | ||
| 151 | * Lock the error until the device is reset. | ||
| 152 | |||
| 153 | As a result of the operation of the battery protection from high temperature, the "High CH temperature" or “High DCH temperature” error is generated. | ||
| 154 | |||
| 155 | Error generation conditions: | ||
| 156 | |||
| 157 | * the maximum temperature among all cells of the battery is greater than the “Maximum charging (discharging) temperature” value for the “Delay before setting the error” time. | ||
| 158 | |||
| 159 | Conditions for removing the error: | ||
| 160 | |||
| 161 | * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. | ||
| 162 | |||
| 163 | (% class="box infomessage" %) | ||
| 164 | ((( | ||
| 165 | If there is the "High CH temperature" error, the charging relay opens. | ||
| 166 | If there is the "High DCH temperature" error, the discharging relay opens. | ||
| 167 | ))) | ||
| 168 | |||
| 169 | == 3.6.6 Battery cover protection == | ||
| 170 | |||
| 171 | To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection": | ||
| 172 | |||
| 173 | In this section: | ||
| 174 | |||
| 175 | * Enable – a flag to enable the protection; | ||
| 176 | * Delay before setting the error, second; | ||
| 177 | * Delay before clearing the error, second; | ||
| 178 | * Lock the error until the device is reset. | ||
| 179 | |||
| 180 | As a result of the operation of the protection against opening the battery cover, the “Battery cover error” is generated. | ||
| 181 | |||
| 182 | Error generation conditions: | ||
| 183 | |||
| 184 | * there is a signal from the battery cover during the “Delay before setting the error” time. | ||
| 185 | |||
| 186 | Conditions for removing the error: | ||
| 187 | |||
| 188 | * no signal from the battery cover during the “Delay before clearing the error” time. | ||
| 189 | |||
| 190 | (% class="box warningmessage" %) | ||
| 191 | ((( | ||
| 192 | **If there is the "Battery cover error", the “Critical error” is generated and all relays open.** | ||
| 193 | ))) | ||
| 194 | |||
| 195 | == 3.6.7 High humidity protection == | ||
| 196 | |||
| 197 | == 3.6.8 Water protection == | ||
| 198 | |||
| 199 | == 3.6.9 Current sensor error == | ||
| 200 | |||
| 201 | == 3.6.10 Short circuit protection == | ||
| 202 | |||
| 203 | == 3.6.11 Contactor high temperature protection == | ||
| 204 | |||
| 205 | == 3.6.12 Unallowable charging protection == | ||
| 206 | |||
| 207 | == 3.6.13 Stuck contactor protection == | ||
| 208 | |||
| 209 | == 3.6.14 Contactor feedback check == | ||
| 210 | |||
| 211 | == 3.6.15 Charging contactor cycles protection == | ||
| 212 | |||
| 213 | == 3.6.16 Discharging contactor cycles protection == | ||
| 214 | |||
| 215 | == 3.6.17 Temperature sensor error == | ||
| 216 | |||
| 217 | == 3.6.18 Logic high temperature protection == | ||
| 218 | |||
| 219 | == 3.6.19 Logic offline protection == | ||
| 220 | |||
| 221 | == 3.6.20 Cell count protection == | ||
| 222 | |||
| 223 | == 3.6.21 Logic count protection == | ||
| 224 | |||
| 225 | == 3.6.22 WDT protection == | ||
| 226 | |||
| 227 | == 3.6.23 Insulation monitoring == | ||
| 228 | |||
| 229 | == 3.6.24 Critical error parameters == | ||
| 230 | |||
| 231 | == 3.6.25 General error parameters == | ||
| 232 | |||
| 233 | == 3.6.26 Low SOC signal == | ||
| 234 | |||
| 235 | == 3.6.27 High charging current signal == | ||
| 236 | |||
| 237 | == 3.6.28 Heater control == | ||
| 238 | |||
| 239 | == 3.6.29 Heater (AUX) control == | ||
| 240 | |||
| 241 | == 3.6.30 Cooler control == | ||
| 242 | |||
| 243 | == 3.6.31 Fault simulation == |