Changes for page 3.6 Battery protection

Last modified by Admin on 2025/04/09 12:25

From version 47.1
edited by Admin
on 2025/04/02 10:08
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To version 37.1
edited by Admin
on 2024/12/02 15:51
Change comment: There is no comment for this version

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1 -Battery management systems.BMS Main 2\.1.3\. Configuration.WebHome
1 +drafts.BMS Main 2\.1.3\. Configuration.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
3 -
4 -(% data-numbered-headings-start="6" style="--numbered-headings-start: 5;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Battery protection ==
6 -
7 7  The BMS Main 2.x board continuously monitors the state of the cells, BMS Logic boards, the external environment and, when detecting abnormalities, protects the battery and system components from damage.
8 8  
9 -=== Overcurrent protection ===
3 +== 3.6.1 Overcurrent protection ==
10 10  
11 11  To change the current protection of the battery, select the menu "Protections → Overcurrent protection":
12 12  
13 -[[image:1743588404359-971.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="325" width="450"]]
7 +[[image:1732211959984-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="266" width="386"]]
14 14  
15 15   In this section:
16 16  
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21 21  * Tolerant discharging current, А;
22 22  * Delay before setting the error, second;
23 23  * Delay before clearing the error, second;
24 -* Use other delays if the battery is discharging – a flag to enable alternative timings for battery discharging;
25 -* Discharging: Delay before setting the error, second;
26 -* Discharging: Delay before clearing the error, second;
27 27  * Lock the error until the device is reset – a flag to block the error until the board is restarted.
28 28  
29 29  As a result of operation of the current protection, the "Overcurrent" error is generated.
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43 43  If there is the "Overcurrent" error, the **charging **and **discharging **relay open.
44 44  )))
45 45  
46 -=== Undervoltage protection ===
37 +== 3.6.2 Undervoltage protection ==
47 47  
48 48  The board implements battery protection from too low or too high voltage on the cells.
49 49  
50 50  To change the battery protection parameters from low voltage on the cells, select the menu "Protections → Undervoltage protection":
51 51  
52 -[[image:1739960999969-617.png||alt="1739961158202-478.png" data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="228" width="351"]]
43 +[[image:1732212212350-294.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="207" width="359"]]
53 53  
54 54   In this section:
55 55  
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56 56  * Enable – a flag to enable the protection;
57 57  * Minimum cell voltage, V;
58 58  * Tolerant cell voltage, V;
59 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance;
60 60  * Delay before setting the error, second;
61 61  * Delay before clearing the error, second;
62 62  * Lock the error until the device is reset.
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76 76  If there is the "Undervoltage" error, the **discharging **relay opens.
77 77  )))
78 78  
79 -=== Overvoltage protection ===
69 +== 3.6.3 Overvoltage protection ==
80 80  
81 81  To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection":
82 82  
83 -[[image:1739961158202-478.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="237" width="353"]]
73 +[[image:1732212357972-295.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="218" width="338"]]
84 84  
85 85  In this section:
86 86  
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87 87  * Enable – a flag to enable the protection;
88 88  * Maximum cell voltage, V;
89 89  * Tolerant cell voltage, V;
90 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance;
91 91  * Delay before setting the error, second;
92 92  * Delay before clearing the error, second;
93 93  * Switch off the discharging relay on error – a flag to open the discharging relay when the "Overvoltage" error is generated;
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108 108  If there is the "Overvoltage" error, the **charging **relay and **discharging **relay opens (if the “Switch off the discharging relay on error” flag is set).
109 109  )))
110 110  
111 -=== Low temperature protection ===
100 +== 3.6.4 Low temperature protection ==
112 112  
113 113  The board implements battery protection from too low temperature.
114 114  
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143 143  If there is the "Low DCH temperature" error, the **discharging **relay opens.
144 144  )))
145 145  
146 -=== High temperature protection ===
135 +== 3.6.5 High temperature protection ==
147 147  
148 148  The board implements battery protection from too high temperature.
149 149  
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178 178  If there is the "High DCH temperature" error, the **discharging **relay opens.
179 179  )))
180 180  
181 -=== Battery cover protection ===
170 +== 3.6.6 Battery cover protection ==
182 182  
183 183  To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection":
184 184  
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206 206  If there is the "Battery cover error", the **“Critical error” **is generated and **all relays open.**
207 207  )))
208 208  
209 -=== High humidity protection ===
198 +== 3.6.7 High humidity protection ==
210 210  
211 211  The board can protect the battery from high humidity and water.
212 212  
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238 238  If there is the "High humidity" error, no action is taken. The error is indicative.
239 239  )))
240 240  
241 -=== Water protection ===
230 +== 3.6.8  Water protection ==
242 242  
243 243  To change the protection parameters of the battery from water, select the menu "Protections → Water protection":
244 244  
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268 268  If there is the “Water” error,** **the **“Critical error”** is generated and **all relays open.**
269 269  )))
270 270  
271 -=== Current sensor error ===
260 +== 3.6.9 Current sensor error ==
272 272  
273 273  The board is implemented to check the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line.
274 274  
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302 302  If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**
303 303  )))
304 304  
305 -=== Short circuit protection ===
294 +== 3.6.10 Short circuit protection ==
306 306  
307 307  The BMS implements a protection of power circuits (contactors, power cables) against overheating caused by the flow of high current for a long time.
308 308  
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336 336  If there is the "Short circuit" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set).
337 337  )))
338 338  
339 -=== Contactor high temperature protection ===
328 +== 3.6.11 Contactor high temperature protection ==
340 340  
341 341  The BMS protects power contactors from overheating. To measure the temperature of the contactor, a thermistor is used, connected to the P13 connector of the board. Configuring of the analog input for temperature measurement is described in section Input signals.
342 342  
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370 370  If there is the "Contactor high temperature" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set).
371 371  )))
372 372  
373 -=== Unallowable charging protection ===
362 +== 3.6.12 Unallowable charging protection ==
374 374  
375 375  The BMS can detect that the battery is charging through the discharging circuit and protectively open the discharging relay to prevent unallowable battery operation.
376 376  
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400 400  If there is the "Unallowable charging" error, the **discharging **relay opens.
401 401  )))
402 402  
403 -=== Stuck contactor protection ===
392 +== 3.6.13 Stuck contactor protection ==
404 404  
405 405  The BMS Main 2.x protects contactors against sticking.
406 406  
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426 426  If there is the “Stuck contactor error”, the **“Critical error” **is generated and **all relays open.**
427 427  )))
428 428  
429 -=== Contactor feedback check ===
418 +== 3.6.14 Contactor feedback check ==
430 430  
431 -The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[Input and output signals>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.3 Input and output signals.WebHome]]).
420 +The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[3.3 Input and output signals>>path:/bin/view/drafts/BMS%20Main%202.1/3.%20Configuration/3.3%20Input%20and%20output%20signals/]]).
432 432  
433 433  To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check":
434 434  
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450 450  If there is the contactor feedback error, the **“Critical error” **is generated and **all relays open.**
451 451  )))
452 452  
453 -=== Charging contactor cycles protection ===
442 +== 3.6.15 Charging contactor cycles protection ==
454 454  
455 455  The BMS protects the charging contactor against frequent switching.
456 456  
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483 483  If there is the "CH contactor cycles error" error, the **charging **relay opens.
484 484  )))
485 485  
486 -=== Discharging contactor cycles protection ===
475 +== 3.6.16 Discharging contactor cycles protection ==
487 487  
488 488  The BMS protects the discharging contactor against frequent switching.
489 489  
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516 516  If there is the "DCH contactor cycles error" error, the **discharging **relay opens.
517 517  )))
518 518  
519 -=== Temperature sensor error ===
508 +== 3.6.17 Temperature sensor error ==
520 520  
521 521  The board is implemented to check the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit.
522 522  
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538 538  If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error” **is generated and **all relays open.**
539 539  )))
540 540  
541 -=== Logic high temperature protection ===
530 +== 3.6.18 Logic high temperature protection ==
542 542  
543 543  To change the overheating protection parameters of BMS Logic boards, select the menu "Protections → Logic high temperature protection":
544 544  
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566 566  Cell balancing is prohibited for overheated boards.
567 567  )))
568 568  
569 -=== Logic offline protection ===
558 +== 3.6.19 Logic offline protection ==
570 570  
571 571  To change the protection parameters from loss of communication with BMS Logic boards, select the menu "Protections → Logic offline protection":
572 572  
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592 592  If there is the "Logic offline" error, the **“Critical error”** is generated and **all relays open.**
593 593  )))
594 594  
595 -=== Cell count protection ===
584 +== 3.6.20 Cell count protection ==
596 596  
597 597  To change the protection parameters from the mismatch of the number of cells to the set value, select the menu "Protections → Cell count protection":
598 598  
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621 621  If there is the "Cell count error",** **the **“Critical error”** is generated and **all relays open.**
622 622  )))
623 623  
624 -=== Logic count protection ===
613 +== 3.6.21 Logic count protection ==
625 625  
626 626  To change the protection parameters from the mismatch of the number of BMS Logic boards to the set value, select the menu "Protections → Logic count protection":
627 627  
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631 631  
632 632  * Enable – a flag to enable the protection;
633 633  * Logic count – a number of BMS Logic boards connected to the BMS Main 2.x;
634 -* Fast scanning – a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);
623 +* Fast scan – a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);
635 635  * Lock the error until the device is reset.
636 636  
637 637  As a result of the operation of the protection from the mismatch of the number of BMS Logic boards, the "Logic count error" is generated.
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649 649  If there is the "Logic count error", the **“Critical error” **is generated and **all relays open.**
650 650  )))
651 651  
652 -=== WDT protection ===
641 +== 3.6.22 WDT protection ==
653 653  
654 654  If the BMS firmware hangs, the watchdog timer resets the board. The BMS can detect that the board was reset and generates the “WDT reset” error.
655 655  
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672 672  If there is the "WDT reset" error, the **“Critical error”** is generated and** all relays open.**
673 673  )))
674 674  
675 -=== Insulation monitoring ===
664 +== 3.6.23 Insulation monitoring ==
676 676  
677 677  BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality.
678 678  
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683 683  In this section:
684 684  
685 685  * Enable – a flag to enable the protection;
686 -* Algorithm:
687 -** Always;
688 -** On charging;
689 -** Except charging;
690 690  * Delay before setting the error, second;
691 691  * Delay before clearing the error, second;
692 692  * Lock the error until the device is reset.
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698 698  If there is the "Insulation monitoring" error, the **“Critical error”** is generated and** all relays open.**
699 699  )))
700 700  
701 -=== Critical error parameters ===
686 +== 3.6.24 Critical error parameters ==
702 702  
703 703  To change the critical error parameters, select the menu "Protections → Critical error parameters":
704 704  
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737 737  **If there is the “Critical error”, all relays open.**
738 738  )))
739 739  
740 -=== General error parameters ===
725 +== 3.6.25 General error parameters ==
741 741  
742 742  To change the general error parameters, select the menu "Protections → General error parameters":
743 743  
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751 751  * Lock the error until the device is reset;
752 752  * Errors – a section to select errors that should trigger General error.
753 753  
754 -The general error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.
739 +The critical error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.
755 755  
756 756  The “General error” is cleared if there are no errors from selected list during the “Delay before clearing the error” time.
757 757  
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760 760  The "General error" is //indicative //and can be linked to any discrete output of the board.
761 761  )))
762 762  
763 -=== Low SOC signal ===
748 +== 3.6.26 Low SOC signal ==
764 764  
765 765  To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal":
766 766  
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788 788  The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board.
789 789  )))
790 790  
791 -=== High charging current signal ===
776 +== 3.6.27 High charging current signal ==
792 792  
793 793  To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal":
794 794  
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816 816  The "High charging current" signal is //indicative //and can be linked to any discrete output of the board.
817 817  )))
818 818  
819 -=== Heater control ===
804 +== 3.6.28 Heater control ==
820 820  
821 821  To change the parameters of the heater control algorithm, select the menu "Protections → Heater control":
822 822  
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847 847  If there is the "Heater" signal, the **heater **relay closes and/or a signal is output to the corresponded digital output.
848 848  )))
849 849  
850 -=== Heater (AUX) control ===
835 +== 3.6.29 Heater (AUX) control ==
851 851  
852 852  To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control":
853 853  
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878 878  If there is the "Heater (AUX)" signal, the **auxiliary heater **relay closes and/or a signal is output to the corresponded digital output.
879 879  )))
880 880  
881 -=== Cooler control ===
866 +== 3.6.30 Cooler control ==
882 882  
883 883  To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control":
884 884  
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909 909  If there is the "Cooler" signal, the **cooler **relay closes and/or a signal is output to the corresponded digital output.
910 910  )))
911 911  
912 -=== Fault simulation ===
897 +== 3.6.31 Fault simulation ==
913 913  
914 914  The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning.
915 915  
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