Changes for page 3.6 Battery protection

Last modified by Admin on 2025/04/09 12:25

From version 46.2
edited by Admin
on 2025/04/02 10:07
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To version 37.1
edited by Admin
on 2024/12/02 15:51
Change comment: There is no comment for this version

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1 -Battery management systems.BMS Main 2\.1.3\. Configuration.WebHome
1 +drafts.BMS Main 2\.1.3\. Configuration.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
3 -
4 -(% data-numbered-headings-start="6" style="--numbered-headings-start: 5;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Battery protection ==
6 -
7 7  The BMS Main 2.x board continuously monitors the state of the cells, BMS Logic boards, the external environment and, when detecting abnormalities, protects the battery and system components from damage.
8 8  
9 -=== Overcurrent protection ===
3 +== 3.6.1 Overcurrent protection ==
10 10  
11 11  To change the current protection of the battery, select the menu "Protections → Overcurrent protection":
12 12  
13 -[[image:1743588404359-971.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="325" width="450"]]
7 +[[image:1732211959984-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="266" width="386"]]
14 14  
15 15   In this section:
16 16  
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21 21  * Tolerant discharging current, А;
22 22  * Delay before setting the error, second;
23 23  * Delay before clearing the error, second;
24 -* Use other delays if the battery is discharging – a flag to enable alternative timings for
25 25  * Lock the error until the device is reset – a flag to block the error until the board is restarted.
26 26  
27 27  As a result of operation of the current protection, the "Overcurrent" error is generated.
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41 41  If there is the "Overcurrent" error, the **charging **and **discharging **relay open.
42 42  )))
43 43  
44 -=== Undervoltage protection ===
37 +== 3.6.2 Undervoltage protection ==
45 45  
46 46  The board implements battery protection from too low or too high voltage on the cells.
47 47  
48 48  To change the battery protection parameters from low voltage on the cells, select the menu "Protections → Undervoltage protection":
49 49  
50 -[[image:1739960999969-617.png||alt="1739961158202-478.png" data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="228" width="351"]]
43 +[[image:1732212212350-294.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="207" width="359"]]
51 51  
52 52   In this section:
53 53  
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54 54  * Enable – a flag to enable the protection;
55 55  * Minimum cell voltage, V;
56 56  * Tolerant cell voltage, V;
57 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance;
58 58  * Delay before setting the error, second;
59 59  * Delay before clearing the error, second;
60 60  * Lock the error until the device is reset.
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74 74  If there is the "Undervoltage" error, the **discharging **relay opens.
75 75  )))
76 76  
77 -=== Overvoltage protection ===
69 +== 3.6.3 Overvoltage protection ==
78 78  
79 79  To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection":
80 80  
81 -[[image:1739961158202-478.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="237" width="353"]]
73 +[[image:1732212357972-295.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="218" width="338"]]
82 82  
83 83  In this section:
84 84  
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85 85  * Enable – a flag to enable the protection;
86 86  * Maximum cell voltage, V;
87 87  * Tolerant cell voltage, V;
88 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance;
89 89  * Delay before setting the error, second;
90 90  * Delay before clearing the error, second;
91 91  * Switch off the discharging relay on error – a flag to open the discharging relay when the "Overvoltage" error is generated;
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106 106  If there is the "Overvoltage" error, the **charging **relay and **discharging **relay opens (if the “Switch off the discharging relay on error” flag is set).
107 107  )))
108 108  
109 -=== Low temperature protection ===
100 +== 3.6.4 Low temperature protection ==
110 110  
111 111  The board implements battery protection from too low temperature.
112 112  
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141 141  If there is the "Low DCH temperature" error, the **discharging **relay opens.
142 142  )))
143 143  
144 -=== High temperature protection ===
135 +== 3.6.5 High temperature protection ==
145 145  
146 146  The board implements battery protection from too high temperature.
147 147  
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176 176  If there is the "High DCH temperature" error, the **discharging **relay opens.
177 177  )))
178 178  
179 -=== Battery cover protection ===
170 +== 3.6.6 Battery cover protection ==
180 180  
181 181  To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection":
182 182  
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204 204  If there is the "Battery cover error", the **“Critical error” **is generated and **all relays open.**
205 205  )))
206 206  
207 -=== High humidity protection ===
198 +== 3.6.7 High humidity protection ==
208 208  
209 209  The board can protect the battery from high humidity and water.
210 210  
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236 236  If there is the "High humidity" error, no action is taken. The error is indicative.
237 237  )))
238 238  
239 -=== Water protection ===
230 +== 3.6.8  Water protection ==
240 240  
241 241  To change the protection parameters of the battery from water, select the menu "Protections → Water protection":
242 242  
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266 266  If there is the “Water” error,** **the **“Critical error”** is generated and **all relays open.**
267 267  )))
268 268  
269 -=== Current sensor error ===
260 +== 3.6.9 Current sensor error ==
270 270  
271 271  The board is implemented to check the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line.
272 272  
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300 300  If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**
301 301  )))
302 302  
303 -=== Short circuit protection ===
294 +== 3.6.10 Short circuit protection ==
304 304  
305 305  The BMS implements a protection of power circuits (contactors, power cables) against overheating caused by the flow of high current for a long time.
306 306  
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334 334  If there is the "Short circuit" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set).
335 335  )))
336 336  
337 -=== Contactor high temperature protection ===
328 +== 3.6.11 Contactor high temperature protection ==
338 338  
339 339  The BMS protects power contactors from overheating. To measure the temperature of the contactor, a thermistor is used, connected to the P13 connector of the board. Configuring of the analog input for temperature measurement is described in section Input signals.
340 340  
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368 368  If there is the "Contactor high temperature" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set).
369 369  )))
370 370  
371 -=== Unallowable charging protection ===
362 +== 3.6.12 Unallowable charging protection ==
372 372  
373 373  The BMS can detect that the battery is charging through the discharging circuit and protectively open the discharging relay to prevent unallowable battery operation.
374 374  
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398 398  If there is the "Unallowable charging" error, the **discharging **relay opens.
399 399  )))
400 400  
401 -=== Stuck contactor protection ===
392 +== 3.6.13 Stuck contactor protection ==
402 402  
403 403  The BMS Main 2.x protects contactors against sticking.
404 404  
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424 424  If there is the “Stuck contactor error”, the **“Critical error” **is generated and **all relays open.**
425 425  )))
426 426  
427 -=== Contactor feedback check ===
418 +== 3.6.14 Contactor feedback check ==
428 428  
429 -The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[Input and output signals>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.3 Input and output signals.WebHome]]).
420 +The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[3.3 Input and output signals>>path:/bin/view/drafts/BMS%20Main%202.1/3.%20Configuration/3.3%20Input%20and%20output%20signals/]]).
430 430  
431 431  To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check":
432 432  
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448 448  If there is the contactor feedback error, the **“Critical error” **is generated and **all relays open.**
449 449  )))
450 450  
451 -=== Charging contactor cycles protection ===
442 +== 3.6.15 Charging contactor cycles protection ==
452 452  
453 453  The BMS protects the charging contactor against frequent switching.
454 454  
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481 481  If there is the "CH contactor cycles error" error, the **charging **relay opens.
482 482  )))
483 483  
484 -=== Discharging contactor cycles protection ===
475 +== 3.6.16 Discharging contactor cycles protection ==
485 485  
486 486  The BMS protects the discharging contactor against frequent switching.
487 487  
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514 514  If there is the "DCH contactor cycles error" error, the **discharging **relay opens.
515 515  )))
516 516  
517 -=== Temperature sensor error ===
508 +== 3.6.17 Temperature sensor error ==
518 518  
519 519  The board is implemented to check the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit.
520 520  
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536 536  If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error” **is generated and **all relays open.**
537 537  )))
538 538  
539 -=== Logic high temperature protection ===
530 +== 3.6.18 Logic high temperature protection ==
540 540  
541 541  To change the overheating protection parameters of BMS Logic boards, select the menu "Protections → Logic high temperature protection":
542 542  
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564 564  Cell balancing is prohibited for overheated boards.
565 565  )))
566 566  
567 -=== Logic offline protection ===
558 +== 3.6.19 Logic offline protection ==
568 568  
569 569  To change the protection parameters from loss of communication with BMS Logic boards, select the menu "Protections → Logic offline protection":
570 570  
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590 590  If there is the "Logic offline" error, the **“Critical error”** is generated and **all relays open.**
591 591  )))
592 592  
593 -=== Cell count protection ===
584 +== 3.6.20 Cell count protection ==
594 594  
595 595  To change the protection parameters from the mismatch of the number of cells to the set value, select the menu "Protections → Cell count protection":
596 596  
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619 619  If there is the "Cell count error",** **the **“Critical error”** is generated and **all relays open.**
620 620  )))
621 621  
622 -=== Logic count protection ===
613 +== 3.6.21 Logic count protection ==
623 623  
624 624  To change the protection parameters from the mismatch of the number of BMS Logic boards to the set value, select the menu "Protections → Logic count protection":
625 625  
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629 629  
630 630  * Enable – a flag to enable the protection;
631 631  * Logic count – a number of BMS Logic boards connected to the BMS Main 2.x;
632 -* Fast scanning – a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);
623 +* Fast scan – a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);
633 633  * Lock the error until the device is reset.
634 634  
635 635  As a result of the operation of the protection from the mismatch of the number of BMS Logic boards, the "Logic count error" is generated.
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647 647  If there is the "Logic count error", the **“Critical error” **is generated and **all relays open.**
648 648  )))
649 649  
650 -=== WDT protection ===
641 +== 3.6.22 WDT protection ==
651 651  
652 652  If the BMS firmware hangs, the watchdog timer resets the board. The BMS can detect that the board was reset and generates the “WDT reset” error.
653 653  
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670 670  If there is the "WDT reset" error, the **“Critical error”** is generated and** all relays open.**
671 671  )))
672 672  
673 -=== Insulation monitoring ===
664 +== 3.6.23 Insulation monitoring ==
674 674  
675 675  BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality.
676 676  
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681 681  In this section:
682 682  
683 683  * Enable – a flag to enable the protection;
684 -* Algorithm:
685 -** Always;
686 -** On charging;
687 -** Except charging;
688 688  * Delay before setting the error, second;
689 689  * Delay before clearing the error, second;
690 690  * Lock the error until the device is reset.
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696 696  If there is the "Insulation monitoring" error, the **“Critical error”** is generated and** all relays open.**
697 697  )))
698 698  
699 -=== Critical error parameters ===
686 +== 3.6.24 Critical error parameters ==
700 700  
701 701  To change the critical error parameters, select the menu "Protections → Critical error parameters":
702 702  
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735 735  **If there is the “Critical error”, all relays open.**
736 736  )))
737 737  
738 -=== General error parameters ===
725 +== 3.6.25 General error parameters ==
739 739  
740 740  To change the general error parameters, select the menu "Protections → General error parameters":
741 741  
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749 749  * Lock the error until the device is reset;
750 750  * Errors – a section to select errors that should trigger General error.
751 751  
752 -The general error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.
739 +The critical error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.
753 753  
754 754  The “General error” is cleared if there are no errors from selected list during the “Delay before clearing the error” time.
755 755  
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758 758  The "General error" is //indicative //and can be linked to any discrete output of the board.
759 759  )))
760 760  
761 -=== Low SOC signal ===
748 +== 3.6.26 Low SOC signal ==
762 762  
763 763  To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal":
764 764  
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786 786  The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board.
787 787  )))
788 788  
789 -=== High charging current signal ===
776 +== 3.6.27 High charging current signal ==
790 790  
791 791  To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal":
792 792  
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814 814  The "High charging current" signal is //indicative //and can be linked to any discrete output of the board.
815 815  )))
816 816  
817 -=== Heater control ===
804 +== 3.6.28 Heater control ==
818 818  
819 819  To change the parameters of the heater control algorithm, select the menu "Protections → Heater control":
820 820  
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845 845  If there is the "Heater" signal, the **heater **relay closes and/or a signal is output to the corresponded digital output.
846 846  )))
847 847  
848 -=== Heater (AUX) control ===
835 +== 3.6.29 Heater (AUX) control ==
849 849  
850 850  To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control":
851 851  
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876 876  If there is the "Heater (AUX)" signal, the **auxiliary heater **relay closes and/or a signal is output to the corresponded digital output.
877 877  )))
878 878  
879 -=== Cooler control ===
866 +== 3.6.30 Cooler control ==
880 880  
881 881  To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control":
882 882  
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907 907  If there is the "Cooler" signal, the **cooler **relay closes and/or a signal is output to the corresponded digital output.
908 908  )))
909 909  
910 -=== Fault simulation ===
897 +== 3.6.31 Fault simulation ==
911 911  
912 912  The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning.
913 913  
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