Changes for page 3.6 Battery protection
Last modified by Admin on 2025/04/09 12:25
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementystems.BMS Main 2\.1.3\. Configuration.WebHome1 +drafts.BMS Main 2\.1.3\. Configuration.WebHome - Content
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... ... @@ -1,16 +7,10 @@ 1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Configuration = 3 - 4 -(% data-numbered-headings-start="6" style="--numbered-headings-start: 5;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 -== Battery protection == 6 - 7 7 The BMS Main 2.x board continuously monitors the state of the cells, BMS Logic boards, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 8 8 9 -== =Overcurrent protection ===3 +== 3.6.1 Overcurrent protection == 10 10 11 11 To change the current protection of the battery, select the menu "Protections → Overcurrent protection": 12 12 13 -[[image:17 43588404359-971.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="325" width="450"]]7 +[[image:1732211959984-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="266" width="386"]] 14 14 15 15 In this section: 16 16 ... ... @@ -21,7 +21,6 @@ 21 21 * Tolerant discharging current, А; 22 22 * Delay before setting the error, second; 23 23 * Delay before clearing the error, second; 24 -* Use other delays if the battery is discharging – a flag to enable alternative timings for 25 25 * Lock the error until the device is reset – a flag to block the error until the board is restarted. 26 26 27 27 As a result of operation of the current protection, the "Overcurrent" error is generated. ... ... @@ -41,13 +41,13 @@ 41 41 If there is the "Overcurrent" error, the **charging **and **discharging **relay open. 42 42 ))) 43 43 44 -== =Undervoltage protection ===37 +== 3.6.2 Undervoltage protection == 45 45 46 46 The board implements battery protection from too low or too high voltage on the cells. 47 47 48 48 To change the battery protection parameters from low voltage on the cells, select the menu "Protections → Undervoltage protection": 49 49 50 -[[image:173 9960999969-617.png||alt="1739961158202-478.png"data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="228" width="351"]]43 +[[image:1732212212350-294.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="207" width="359"]] 51 51 52 52 In this section: 53 53 ... ... @@ -54,7 +54,6 @@ 54 54 * Enable – a flag to enable the protection; 55 55 * Minimum cell voltage, V; 56 56 * Tolerant cell voltage, V; 57 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance; 58 58 * Delay before setting the error, second; 59 59 * Delay before clearing the error, second; 60 60 * Lock the error until the device is reset. ... ... @@ -74,11 +74,11 @@ 74 74 If there is the "Undervoltage" error, the **discharging **relay opens. 75 75 ))) 76 76 77 -== =Overvoltage protection ===69 +== 3.6.3 Overvoltage protection == 78 78 79 79 To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection": 80 80 81 -[[image:173 9961158202-478.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="237" width="353"]]73 +[[image:1732212357972-295.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="218" width="338"]] 82 82 83 83 In this section: 84 84 ... ... @@ -85,7 +85,6 @@ 85 85 * Enable – a flag to enable the protection; 86 86 * Maximum cell voltage, V; 87 87 * Tolerant cell voltage, V; 88 -* Check the open circuit voltage instead of the actual voltage – a flag to enable U,,ocv,, correction depending on cell current and resistance; 89 89 * Delay before setting the error, second; 90 90 * Delay before clearing the error, second; 91 91 * Switch off the discharging relay on error – a flag to open the discharging relay when the "Overvoltage" error is generated; ... ... @@ -106,7 +106,7 @@ 106 106 If there is the "Overvoltage" error, the **charging **relay and **discharging **relay opens (if the “Switch off the discharging relay on error” flag is set). 107 107 ))) 108 108 109 -== =Low temperature protection ===100 +== 3.6.4 Low temperature protection == 110 110 111 111 The board implements battery protection from too low temperature. 112 112 ... ... @@ -141,7 +141,7 @@ 141 141 If there is the "Low DCH temperature" error, the **discharging **relay opens. 142 142 ))) 143 143 144 -== =High temperature protection ===135 +== 3.6.5 High temperature protection == 145 145 146 146 The board implements battery protection from too high temperature. 147 147 ... ... @@ -176,7 +176,7 @@ 176 176 If there is the "High DCH temperature" error, the **discharging **relay opens. 177 177 ))) 178 178 179 -== =Battery cover protection ===170 +== 3.6.6 Battery cover protection == 180 180 181 181 To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection": 182 182 ... ... @@ -204,7 +204,7 @@ 204 204 If there is the "Battery cover error", the **“Critical error” **is generated and **all relays open.** 205 205 ))) 206 206 207 -== =High humidity protection ===198 +== 3.6.7 High humidity protection == 208 208 209 209 The board can protect the battery from high humidity and water. 210 210 ... ... @@ -236,7 +236,7 @@ 236 236 If there is the "High humidity" error, no action is taken. The error is indicative. 237 237 ))) 238 238 239 -== =Water protection ===230 +== 3.6.8 Water protection == 240 240 241 241 To change the protection parameters of the battery from water, select the menu "Protections → Water protection": 242 242 ... ... @@ -266,7 +266,7 @@ 266 266 If there is the “Water” error,** **the **“Critical error”** is generated and **all relays open.** 267 267 ))) 268 268 269 -== =Current sensor error ===260 +== 3.6.9 Current sensor error == 270 270 271 271 The board is implemented to check the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 272 272 ... ... @@ -300,7 +300,7 @@ 300 300 If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.** 301 301 ))) 302 302 303 -== =Short circuit protection ===294 +== 3.6.10 Short circuit protection == 304 304 305 305 The BMS implements a protection of power circuits (contactors, power cables) against overheating caused by the flow of high current for a long time. 306 306 ... ... @@ -334,7 +334,7 @@ 334 334 If there is the "Short circuit" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set). 335 335 ))) 336 336 337 -== =Contactor high temperature protection ===328 +== 3.6.11 Contactor high temperature protection == 338 338 339 339 The BMS protects power contactors from overheating. To measure the temperature of the contactor, a thermistor is used, connected to the P13 connector of the board. Configuring of the analog input for temperature measurement is described in section Input signals. 340 340 ... ... @@ -368,7 +368,7 @@ 368 368 If there is the "Contactor high temperature" error, the **charging **relay opens (the “Switch off the charging relay on error” flag is set) and the **discharging **relay opens (the “Switch off the discharging relay on error flag” is set). 369 369 ))) 370 370 371 -== =Unallowable charging protection ===362 +== 3.6.12 Unallowable charging protection == 372 372 373 373 The BMS can detect that the battery is charging through the discharging circuit and protectively open the discharging relay to prevent unallowable battery operation. 374 374 ... ... @@ -398,7 +398,7 @@ 398 398 If there is the "Unallowable charging" error, the **discharging **relay opens. 399 399 ))) 400 400 401 -== =Stuck contactor protection ===392 +== 3.6.13 Stuck contactor protection == 402 402 403 403 The BMS Main 2.x protects contactors against sticking. 404 404 ... ... @@ -424,9 +424,9 @@ 424 424 If there is the “Stuck contactor error”, the **“Critical error” **is generated and **all relays open.** 425 425 ))) 426 426 427 -== =Contactor feedback check ===418 +== 3.6.14 Contactor feedback check == 428 428 429 -The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[Input and output signals>> doc:Battery managementystems.BMS\.1.3\..3\.3.WebHome]]).420 +The BMS Main 2.x can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, one of the discrete input must be set as corresponding contactor feedback signal (see [[3.3 Input and output signals>>path:/bin/view/drafts/BMS%20Main%202.1/3.%20Configuration/3.3%20Input%20and%20output%20signals/]]). 430 430 431 431 To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check": 432 432 ... ... @@ -448,7 +448,7 @@ 448 448 If there is the contactor feedback error, the **“Critical error” **is generated and **all relays open.** 449 449 ))) 450 450 451 -== =Charging contactor cycles protection ===442 +== 3.6.15 Charging contactor cycles protection == 452 452 453 453 The BMS protects the charging contactor against frequent switching. 454 454 ... ... @@ -481,7 +481,7 @@ 481 481 If there is the "CH contactor cycles error" error, the **charging **relay opens. 482 482 ))) 483 483 484 -== =Discharging contactor cycles protection ===475 +== 3.6.16 Discharging contactor cycles protection == 485 485 486 486 The BMS protects the discharging contactor against frequent switching. 487 487 ... ... @@ -514,7 +514,7 @@ 514 514 If there is the "DCH contactor cycles error" error, the **discharging **relay opens. 515 515 ))) 516 516 517 -== =Temperature sensor error ===508 +== 3.6.17 Temperature sensor error == 518 518 519 519 The board is implemented to check the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 520 520 ... ... @@ -536,7 +536,7 @@ 536 536 If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error” **is generated and **all relays open.** 537 537 ))) 538 538 539 -== =Logic high temperature protection ===530 +== 3.6.18 Logic high temperature protection == 540 540 541 541 To change the overheating protection parameters of BMS Logic boards, select the menu "Protections → Logic high temperature protection": 542 542 ... ... @@ -564,7 +564,7 @@ 564 564 Cell balancing is prohibited for overheated boards. 565 565 ))) 566 566 567 -== =Logic offline protection ===558 +== 3.6.19 Logic offline protection == 568 568 569 569 To change the protection parameters from loss of communication with BMS Logic boards, select the menu "Protections → Logic offline protection": 570 570 ... ... @@ -590,7 +590,7 @@ 590 590 If there is the "Logic offline" error, the **“Critical error”** is generated and **all relays open.** 591 591 ))) 592 592 593 -== =Cell count protection ===584 +== 3.6.20 Cell count protection == 594 594 595 595 To change the protection parameters from the mismatch of the number of cells to the set value, select the menu "Protections → Cell count protection": 596 596 ... ... @@ -619,7 +619,7 @@ 619 619 If there is the "Cell count error",** **the **“Critical error”** is generated and **all relays open.** 620 620 ))) 621 621 622 -== =Logic count protection ===613 +== 3.6.21 Logic count protection == 623 623 624 624 To change the protection parameters from the mismatch of the number of BMS Logic boards to the set value, select the menu "Protections → Logic count protection": 625 625 ... ... @@ -629,7 +629,7 @@ 629 629 630 630 * Enable – a flag to enable the protection; 631 631 * Logic count – a number of BMS Logic boards connected to the BMS Main 2.x; 632 -* Fast scan ning– a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);623 +* Fast scan – a flag to scan BMS Logic boards fast (boards with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time); 633 633 * Lock the error until the device is reset. 634 634 635 635 As a result of the operation of the protection from the mismatch of the number of BMS Logic boards, the "Logic count error" is generated. ... ... @@ -647,7 +647,7 @@ 647 647 If there is the "Logic count error", the **“Critical error” **is generated and **all relays open.** 648 648 ))) 649 649 650 -== =WDT protection ===641 +== 3.6.22 WDT protection == 651 651 652 652 If the BMS firmware hangs, the watchdog timer resets the board. The BMS can detect that the board was reset and generates the “WDT reset” error. 653 653 ... ... @@ -670,7 +670,7 @@ 670 670 If there is the "WDT reset" error, the **“Critical error”** is generated and** all relays open.** 671 671 ))) 672 672 673 -== =Insulation monitoring ===664 +== 3.6.23 Insulation monitoring == 674 674 675 675 BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality. 676 676 ... ... @@ -681,10 +681,6 @@ 681 681 In this section: 682 682 683 683 * Enable – a flag to enable the protection; 684 -* Algorithm: 685 -** Always; 686 -** On charging; 687 -** Except charging; 688 688 * Delay before setting the error, second; 689 689 * Delay before clearing the error, second; 690 690 * Lock the error until the device is reset. ... ... @@ -696,7 +696,7 @@ 696 696 If there is the "Insulation monitoring" error, the **“Critical error”** is generated and** all relays open.** 697 697 ))) 698 698 699 -== =Critical error parameters ===686 +== 3.6.24 Critical error parameters == 700 700 701 701 To change the critical error parameters, select the menu "Protections → Critical error parameters": 702 702 ... ... @@ -735,7 +735,7 @@ 735 735 **If there is the “Critical error”, all relays open.** 736 736 ))) 737 737 738 -== =General error parameters ===725 +== 3.6.25 General error parameters == 739 739 740 740 To change the general error parameters, select the menu "Protections → General error parameters": 741 741 ... ... @@ -749,7 +749,7 @@ 749 749 * Lock the error until the device is reset; 750 750 * Errors – a section to select errors that should trigger General error. 751 751 752 -The general error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.739 +The critical error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time. 753 753 754 754 The “General error” is cleared if there are no errors from selected list during the “Delay before clearing the error” time. 755 755 ... ... @@ -758,7 +758,7 @@ 758 758 The "General error" is //indicative //and can be linked to any discrete output of the board. 759 759 ))) 760 760 761 -== =Low SOC signal ===748 +== 3.6.26 Low SOC signal == 762 762 763 763 To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal": 764 764 ... ... @@ -786,7 +786,7 @@ 786 786 The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board. 787 787 ))) 788 788 789 -== =High charging current signal ===776 +== 3.6.27 High charging current signal == 790 790 791 791 To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal": 792 792 ... ... @@ -814,7 +814,7 @@ 814 814 The "High charging current" signal is //indicative //and can be linked to any discrete output of the board. 815 815 ))) 816 816 817 -== =Heater control ===804 +== 3.6.28 Heater control == 818 818 819 819 To change the parameters of the heater control algorithm, select the menu "Protections → Heater control": 820 820 ... ... @@ -845,7 +845,7 @@ 845 845 If there is the "Heater" signal, the **heater **relay closes and/or a signal is output to the corresponded digital output. 846 846 ))) 847 847 848 -== =Heater (AUX) control ===835 +== 3.6.29 Heater (AUX) control == 849 849 850 850 To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control": 851 851 ... ... @@ -876,7 +876,7 @@ 876 876 If there is the "Heater (AUX)" signal, the **auxiliary heater **relay closes and/or a signal is output to the corresponded digital output. 877 877 ))) 878 878 879 -== =Cooler control ===866 +== 3.6.30 Cooler control == 880 880 881 881 To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control": 882 882 ... ... @@ -907,7 +907,7 @@ 907 907 If there is the "Cooler" signal, the **cooler **relay closes and/or a signal is output to the corresponded digital output. 908 908 ))) 909 909 910 -== =Fault simulation ===897 +== 3.6.31 Fault simulation == 911 911 912 912 The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning. 913 913
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