Changes for page 3.6 Battery protection

Last modified by Admin on 2025/04/09 12:25

From version 28.2
edited by Admin
on 2024/11/21 18:52
Change comment: There is no comment for this version
To version 4.20
edited by Admin
on 2024/11/21 18:25
Change comment: There is no comment for this version

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Content
... ... @@ -70,7 +70,7 @@
70 70  
71 71  To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection":
72 72  
73 -[[Overvoltage protection settings>>image:1732212357972-295.png||data-xwiki-image-style-alignment="center" height="218" width="338"]]
73 +[[image:1732212357972-295.png]]
74 74  
75 75  In this section:
76 76  
... ... @@ -103,7 +103,6 @@
103 103  
104 104  To change the battery protection parameters from low temperature, select the menu "Protections → Low temperature protection":
105 105  
106 -[[Low temperature protection settings>>image:1732213953083-955.png||data-xwiki-image-style-alignment="center" height="237" width="338"]]
107 107  
108 108  In this section:
109 109  
... ... @@ -138,7 +138,6 @@
138 138  
139 139  To change the battery protection parameters from high temperature, select the menu "Protections → High temperature protection":
140 140  
141 -[[High temperature protection settings>>image:1732213990755-759.png||data-xwiki-image-style-alignment="center" height="258" width="370"]]
142 142  
143 143  In this section:
144 144  
... ... @@ -171,8 +171,6 @@
171 171  
172 172  To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection":
173 173  
174 -[[Battery cover protection settings>>image:1732214030014-281.png||data-xwiki-image-style-alignment="center" height="155" width="334"]]
175 -
176 176  In this section:
177 177  
178 178  * Enable – a flag to enable the protection;
... ... @@ -201,13 +201,12 @@
201 201  
202 202  To change the protection parameters of the battery from high humidity, select the menu "Protections → High humidity protection":
203 203  
204 -[[High humidity protection settings>>image:1732214076060-358.png||data-xwiki-image-style-alignment="center" height="185" width="321"]]
205 205  
206 206  In this section:
207 207  
208 208  * Enable – a flag to enable the protection;
209 -* Maximum humidity, RH%;
210 -* Tolerant humidity, RH%;
204 +* Maximum humidty, RH%;
205 +* Tolerant humidty, RH%;
211 211  * Delay before setting the error, second;
212 212  * Delay before clearing the error, second;
213 213  * Lock the error until the device is reset.
... ... @@ -231,7 +231,6 @@
231 231  
232 232  To change the protection parameters of the battery from water, select the menu "Protections → Water protection":
233 233  
234 -[[Water protection settings>>image:1732214111990-184.png||data-xwiki-image-style-alignment="center" height="199" width="340"]]
235 235  
236 236  In this section:
237 237  
... ... @@ -263,7 +263,6 @@
263 263  
264 264  To change the test parameters of the current sensor connection circuits, select the menu "Protections → Current sensor error":
265 265  
266 -[[Current sensor error settings>>image:1732214146724-132.png||data-xwiki-image-style-alignment="center" height="438" width="365"]]
267 267  
268 268  In this section:
269 269  
... ... @@ -297,7 +297,6 @@
297 297  
298 298  To change the protection parameters from short circuit, select the menu "Protections → Short circuit protection":
299 299  
300 -[[Short circuit protection settings>>image:1732214207026-822.png||data-xwiki-image-style-alignment="center" height="528" width="371"]]
301 301  
302 302  In this section:
303 303  
... ... @@ -331,7 +331,6 @@
331 331  
332 332  To change the overheating protection parameters of power contactors, select the menu "Protections → Contactor high temperature protection":
333 333  
334 -[[Contactor high temperature protection settings>>image:1732214237851-405.png||data-xwiki-image-style-alignment="center" height="234" width="336"]]
335 335  
336 336  In this section:
337 337  
... ... @@ -365,7 +365,6 @@
365 365  
366 366  To change the parameters of the unallowable charging protection, select the menu "Protections → Unallowable charging protection":
367 367  
368 -[[Unallowable charging protection settings>>image:1732214272022-547.png||data-xwiki-image-style-alignment="center" height="145" width="312"]]
369 369  
370 370  In this section:
371 371  
... ... @@ -395,7 +395,6 @@
395 395  
396 396  To change the protection parameters against sticking, select the menu "Protections → Stuck contactor protection":
397 397  
398 -[[Stuck contactor protection settings>>image:1732214367207-318.png||data-xwiki-image-style-alignment="center" height="152" width="331"]]
399 399  
400 400  In this section:
401 401  
... ... @@ -416,7 +416,6 @@
416 416  
417 417  To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check":
418 418  
419 -[[Contactor feedback check settings>>image:1732214400721-274.png||data-xwiki-image-style-alignment="center" height="150" width="323"]]
420 420  
421 421  In this section:
422 422  
... ... @@ -435,7 +435,6 @@
435 435  
436 436  To change the protection parameters against high frequency switching of the charging contactor, select the menu "Protections → Charging contactor cycles protection":
437 437  
438 -[[Charging contactor cycles protection settings>>image:1732214432750-543.png||data-xwiki-image-style-alignment="center" height="260" width="336"]]
439 439  
440 440  In this section:
441 441  
... ... @@ -468,7 +468,6 @@
468 468  
469 469  To change the protection parameters against high frequency switching of the discharging contactor, select the menu "Protections → Discharging contactor cycles protection":
470 470  
471 -[[Discharging contactor cycles protection settings>>image:1732214468462-541.png||data-xwiki-image-style-alignment="center" height="269" width="346"]]
472 472  
473 473  In this section:
474 474  
... ... @@ -501,7 +501,6 @@
501 501  
502 502  To change the protection parameters of the temperature sensors circuits, select the menu "Protections → Temperature sensor error":
503 503  
504 -[[Temperature sensor error settings>>image:1732214501360-654.png||data-xwiki-image-style-alignment="center" height="154" width="334"]]
505 505  
506 506  In this section:
507 507  
... ... @@ -521,7 +521,6 @@
521 521  
522 522  To change the overheating protection parameters of BMS Logic boards, select the menu "Protections → Logic high temperature protection":
523 523  
524 -[[Logic high temperature protection settings>>image:1732214545352-111.png||data-xwiki-image-style-alignment="center" height="156" width="309"]]
525 525  
526 526  In this section:
527 527  
... ... @@ -549,7 +549,6 @@
549 549  
550 550  To change the protection parameters from loss of communication with BMS Logic boards, select the menu "Protections → Logic offline protection":
551 551  
552 -[[Logic offline protection settings>>image:1732214579147-515.png||data-xwiki-image-style-alignment="center" height="107" width="204"]]
553 553  
554 554  In this section:
555 555  
... ... @@ -575,7 +575,6 @@
575 575  
576 576  To change the protection parameters from the mismatch of the number of cells to the set value, select the menu "Protections → Cell count protection":
577 577  
578 -[[Cell count protection settings>>image:1732214641606-453.png||data-xwiki-image-style-alignment="center" height="178" width="341"]]
579 579  
580 580  In this section:
581 581  
... ... @@ -604,7 +604,6 @@
604 604  
605 605  To change the protection parameters from the mismatch of the number of BMS Logic boards to the set value, select the menu "Protections → Logic count protection":
606 606  
607 -[[Logic count protection settings>>image:1732214675358-202.png||data-xwiki-image-style-alignment="center" height="163" width="230"]]
608 608  
609 609  In this section:
610 610  
... ... @@ -634,275 +634,21 @@
634 634  
635 635  To change the parameters of the watchdog protection, select the menu "Protections → WDT protection":
636 636  
637 -[[WDT protection settings>>image:1732214703914-144.png||data-xwiki-image-style-alignment="center" height="127" width="323"]]
638 638  
639 -In this section:
640 -
641 -* Enable – a flag to enable the protection;
642 -* Delay before clearing the error, second;
643 -* Lock the error until the device is reset.
644 -
645 -Conditions for removing the error:
646 -
647 -* the “Delay before clearing the error” time has passed from the board startup.
648 -
649 -(% class="box warningmessage" %)
650 -(((
651 -**If there is the "WDT reset" error, the “Critical error” is generated and all relays open.**
652 -)))
653 -
654 654  == 3.6.23 Insulation monitoring ==
655 655  
656 -BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality.
657 -
658 -To change the insulation monitoring parameters, select the menu "Protections → Insulation monitoring":
659 -
660 -[[Insulation monitoring settings>>image:1732214731490-961.png||data-xwiki-image-style-alignment="center" height="162" width="315"]]
661 -
662 -In this section:
663 -
664 -* Enable – a flag to enable the protection;
665 -* Delay before setting the error, second;
666 -* Delay before clearing the error, second;
667 -* Lock the error until the device is reset.
668 -
669 -Error is set if corresponding discrete input is set up and it received logical zero.
670 -
671 671  == 3.6.24 Critical error parameters ==
672 672  
673 -To change the critical error parameters, select the menu "Protections → Critical error parameters":
674 -
675 -[[Critical error parameters settings>>image:1732214761141-983.png||data-xwiki-image-style-alignment="center" height="158" width="348"]]
676 -
677 -In this section:
678 -
679 -* Enable – a flag to enable the protection;
680 -* Delay before setting the error, second;
681 -* Delay before clearing the error, second;
682 -* Lock the error until the device is reset.
683 -
684 -The critical error flag is generated if at least one of the following errors is generated during the “Delay before setting the error” time:
685 -
686 -* “Battery cover error”;
687 -* “Water”;
688 -* “Logic offline”;
689 -* “Cell count error”;
690 -* “Logic count error”;
691 -* “ADC error”;
692 -* “No temp. sensors”;
693 -* “Temp. sensor is shorted”;
694 -* “Current sensor error”;
695 -* “Shunt offline”;
696 -* “Shunt error”;
697 -* “Settings error”;
698 -* “WDT reset”.
699 -
700 -The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time.
701 -
702 -(% class="box warningmessage" %)
703 -(((
704 -**If there is the “Critical error”, all relays open.**
705 -)))
706 -
707 707  == 3.6.25 General error parameters ==
708 708  
709 -To change the general error parameters, select the menu "Protections → General error parameters":
710 -
711 -[[General error parameters settings>>image:1732214987517-111.png||data-xwiki-image-style-alignment="center" height="535" width="349"]]
712 -
713 -In this section:
714 -
715 -* Enable – a flag to enable the protection;
716 -* Delay before setting the error, second;
717 -* Delay before clearing the error, second;
718 -* Lock the error until the device is reset;
719 -* Errors – a section to select errors that should trigger General error.
720 -
721 -The critical error flag is generated if at least one of the selected errors is generated during the “Delay before setting the error” time.
722 -
723 -The “General error” is cleared if there are no errors from selected list during the “Delay before clearing the error” time.
724 -
725 -The "General error" is //indicative //and can be linked to any discrete output of the board.
726 -
727 727  == 3.6.26 Low SOC signal ==
728 728  
729 -To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal":
730 -
731 -[[image:1732215174961-645.png]]
732 -
733 -In this section:
734 -
735 -* Enable – a flag to enable signal generation;
736 -* Minimum SOC, %;
737 -* Tolerant SOC, %;
738 -* Delay before setting the signal, second;
739 -* Delay before clearing the signal, second;
740 -* Lock the signal until the device is reset.
741 -
742 -Signal generation conditions:
743 -
744 -* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time.
745 -
746 -Conditions for clearing the signal:
747 -
748 -* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
749 -
750 -The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board.
751 -
752 752  == 3.6.27 High charging current signal ==
753 753  
754 -To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal":
755 -
756 -
757 -In this section:
758 -
759 -* Enable – a flag to enable signal generation;
760 -* Maximum charging current, А;
761 -* Tolerant charging current, А;
762 -* Delay before setting the signal, second;
763 -* Delay before clearing the signal, second;
764 -* Lock the signal until the device is reset.
765 -
766 -Signal generation conditions:
767 -
768 -* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time.
769 -
770 -Conditions for clearing the signal:
771 -
772 -* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
773 -
774 -The "High charging current" signal is //indicative //and can be linked to any discrete output of the board.
775 -
776 776  == 3.6.28 Heater control ==
777 777  
778 -To change the parameters of the heater control algorithm, select the menu "Protections → Heater control":
779 -
780 -
781 -In this section:
782 -
783 -* Enable – a flag to enable heater control;
784 -* Minimum cell temperature, °C;
785 -* Tolerant cell temperature, °C;
786 -* Delay before setting the signal, second;
787 -* Delay before clearing the signal, second;
788 -* Lock the signal until the device is reset;
789 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
790 -
791 -As a result of operating the heating algorithm, the “Heater” signal is generated.
792 -
793 -Conditions of signal generation:
794 -
795 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
796 -
797 -Conditions for clearing the signal:
798 -
799 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
800 -
801 -(% class="box infomessage" %)
802 -(((
803 -If there is the "Heater" signal, the heater relay closes and/or a signal is output to the corresponded digital output.
804 -)))
805 -
806 806  == 3.6.29 Heater (AUX) control ==
807 807  
808 -To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control":
809 -
810 -
811 -In this section:
812 -
813 -* Enable – a flag to enable heater control;
814 -* Minimum cell temperature, °C;
815 -* Tolerant cell temperature, °C;
816 -* Delay before setting the signal, second;
817 -* Delay before clearing the signal, second;
818 -* Lock the signal until the device is reset;
819 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
820 -
821 -As a result of operating the heating algorithm, the “Heater (AUX)” signal is generated.
822 -
823 -Conditions of signal generation:
824 -
825 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
826 -
827 -Conditions for clearing the signal:
828 -
829 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
830 -
831 -(% class="box infomessage" %)
832 -(((
833 -If there is the "Heater (AUX)" signal, the auxiliary heater relay closes and/or a signal is output to the corresponded digital output.
834 -)))
835 -
836 836  == 3.6.30 Cooler control ==
837 837  
838 -To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control":
839 -
840 -
841 -In this section:
842 -
843 -* Enable – a flag to enable cooler control;
844 -* Maximum cell temperature, °C;
845 -* Tolerant cell temperature, °C;
846 -* Delay before setting the signal, second;
847 -* Delay before clearing the signal, second;
848 -* Lock the signal until the device is reset;
849 -* Switch off the cooler relay on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
850 -
851 -As a result of operating the cooling algorithm, the "Cooler" signal is generated.
852 -
853 -Conditions of signal generation:
854 -
855 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before setting the signal” time.
856 -
857 -Conditions for clearing the signal:
858 -
859 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
860 -
861 -(% class="box infomessage" %)
862 -(((
863 -If there is the "Cooler" signal, the cooler relay closes and/or a signal is output to the corresponded digital output.
864 -)))
865 -
866 866  == 3.6.31 Fault simulation ==
867 -
868 -The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning.
869 -
870 -To simulate battery and BMS errors, select the menu "Protections → Fault simulation":
871 -
872 -
873 -In this section:
874 -
875 -* Overcurrent;
876 -* Undervoltage;
877 -* Overvoltage;
878 -* Low CH temperature;
879 -* Low DCH temperature;
880 -* High CH temperature;
881 -* High DCH temperature;
882 -* Battery cover error;
883 -* High humidity;
884 -* Water;
885 -* Current sensor error;
886 -* Short circuit;
887 -* Contactor high temperature;
888 -* Unallowable charging;
889 -* Stuck contactor;
890 -* CH contactor feedback error;
891 -* DCH contactor feedback error;
892 -* PCH contactor feedback error;
893 -* CH/DCH contactor feedback error;
894 -* Main contactor feedback error;
895 -* CH contactor cycles error;
896 -* DCH contactor cycles error;
897 -* Logic high temperature;
898 -* Logic offline;
899 -* Cell count error;
900 -* Logic count error;
901 -* Insulation error;
902 -* Critical error;
903 -* Low SOC;
904 -* High charging current;
905 -* Heater;
906 -* Cooler.
907 -
908 -To simulate errors, set the necessary flags and click on the "Save" button.
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