Changes for page 3.6 Battery protection

Last modified by Admin on 2025/04/09 12:25

From version 23.1
edited by Admin
on 2024/11/21 18:44
Change comment: Uploaded new attachment "1732214675358-202.png", version {1}
To version 4.20
edited by Admin
on 2024/11/21 18:25
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70 70  
71 71  To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection":
72 72  
73 -[[Overvoltage protection settings>>image:1732212357972-295.png||data-xwiki-image-style-alignment="center" height="218" width="338"]]
73 +[[image:1732212357972-295.png]]
74 74  
75 75  In this section:
76 76  
... ... @@ -103,7 +103,6 @@
103 103  
104 104  To change the battery protection parameters from low temperature, select the menu "Protections → Low temperature protection":
105 105  
106 -[[Low temperature protection settings>>image:1732213953083-955.png||data-xwiki-image-style-alignment="center" height="237" width="338"]]
107 107  
108 108  In this section:
109 109  
... ... @@ -138,7 +138,6 @@
138 138  
139 139  To change the battery protection parameters from high temperature, select the menu "Protections → High temperature protection":
140 140  
141 -[[High temperature protection settings>>image:1732213990755-759.png||data-xwiki-image-style-alignment="center" height="258" width="370"]]
142 142  
143 143  In this section:
144 144  
... ... @@ -171,8 +171,6 @@
171 171  
172 172  To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection":
173 173  
174 -[[Battery cover protection settings>>image:1732214030014-281.png||data-xwiki-image-style-alignment="center" height="155" width="334"]]
175 -
176 176  In this section:
177 177  
178 178  * Enable – a flag to enable the protection;
... ... @@ -201,13 +201,12 @@
201 201  
202 202  To change the protection parameters of the battery from high humidity, select the menu "Protections → High humidity protection":
203 203  
204 -[[High humidity protection settings>>image:1732214076060-358.png||data-xwiki-image-style-alignment="center" height="185" width="321"]]
205 205  
206 206  In this section:
207 207  
208 208  * Enable – a flag to enable the protection;
209 -* Maximum humidity, RH%;
210 -* Tolerant humidity, RH%;
204 +* Maximum humidty, RH%;
205 +* Tolerant humidty, RH%;
211 211  * Delay before setting the error, second;
212 212  * Delay before clearing the error, second;
213 213  * Lock the error until the device is reset.
... ... @@ -231,7 +231,6 @@
231 231  
232 232  To change the protection parameters of the battery from water, select the menu "Protections → Water protection":
233 233  
234 -[[Water protection settings>>image:1732214111990-184.png||data-xwiki-image-style-alignment="center" height="199" width="340"]]
235 235  
236 236  In this section:
237 237  
... ... @@ -263,7 +263,6 @@
263 263  
264 264  To change the test parameters of the current sensor connection circuits, select the menu "Protections → Current sensor error":
265 265  
266 -[[Current sensor error settings>>image:1732214146724-132.png||data-xwiki-image-style-alignment="center" height="438" width="365"]]
267 267  
268 268  In this section:
269 269  
... ... @@ -297,7 +297,6 @@
297 297  
298 298  To change the protection parameters from short circuit, select the menu "Protections → Short circuit protection":
299 299  
300 -[[Short circuit protection settings>>image:1732214207026-822.png||data-xwiki-image-style-alignment="center" height="528" width="371"]]
301 301  
302 302  In this section:
303 303  
... ... @@ -331,7 +331,6 @@
331 331  
332 332  To change the overheating protection parameters of power contactors, select the menu "Protections → Contactor high temperature protection":
333 333  
334 -[[Contactor high temperature protection settings>>image:1732214237851-405.png||data-xwiki-image-style-alignment="center" height="234" width="336"]]
335 335  
336 336  In this section:
337 337  
... ... @@ -365,7 +365,6 @@
365 365  
366 366  To change the parameters of the unallowable charging protection, select the menu "Protections → Unallowable charging protection":
367 367  
368 -[[Unallowable charging protection settings>>image:1732214272022-547.png||data-xwiki-image-style-alignment="center" height="145" width="312"]]
369 369  
370 370  In this section:
371 371  
... ... @@ -395,7 +395,6 @@
395 395  
396 396  To change the protection parameters against sticking, select the menu "Protections → Stuck contactor protection":
397 397  
398 -[[Stuck contactor protection settings>>image:1732214367207-318.png||data-xwiki-image-style-alignment="center" height="152" width="331"]]
399 399  
400 400  In this section:
401 401  
... ... @@ -416,7 +416,6 @@
416 416  
417 417  To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check":
418 418  
419 -[[Contactor feedback check settings>>image:1732214400721-274.png||data-xwiki-image-style-alignment="center" height="150" width="323"]]
420 420  
421 421  In this section:
422 422  
... ... @@ -435,7 +435,6 @@
435 435  
436 436  To change the protection parameters against high frequency switching of the charging contactor, select the menu "Protections → Charging contactor cycles protection":
437 437  
438 -[[Charging contactor cycles protection settings>>image:1732214432750-543.png||data-xwiki-image-style-alignment="center" height="260" width="336"]]
439 439  
440 440  In this section:
441 441  
... ... @@ -468,7 +468,6 @@
468 468  
469 469  To change the protection parameters against high frequency switching of the discharging contactor, select the menu "Protections → Discharging contactor cycles protection":
470 470  
471 -[[Discharging contactor cycles protection settings>>image:1732214468462-541.png||data-xwiki-image-style-alignment="center" height="269" width="346"]]
472 472  
473 473  In this section:
474 474  
... ... @@ -501,7 +501,6 @@
501 501  
502 502  To change the protection parameters of the temperature sensors circuits, select the menu "Protections → Temperature sensor error":
503 503  
504 -[[Temperature sensor error settings>>image:1732214501360-654.png||data-xwiki-image-style-alignment="center" height="154" width="334"]]
505 505  
506 506  In this section:
507 507  
... ... @@ -521,7 +521,6 @@
521 521  
522 522  To change the overheating protection parameters of BMS Logic boards, select the menu "Protections → Logic high temperature protection":
523 523  
524 -[[Logic high temperature protection settings>>image:1732214545352-111.png||data-xwiki-image-style-alignment="center" height="156" width="309"]]
525 525  
526 526  In this section:
527 527  
... ... @@ -549,7 +549,6 @@
549 549  
550 550  To change the protection parameters from loss of communication with BMS Logic boards, select the menu "Protections → Logic offline protection":
551 551  
552 -[[Logic offline protection settings>>image:1732214579147-515.png||data-xwiki-image-style-alignment="center" height="107" width="204"]]
553 553  
554 554  In this section:
555 555  
... ... @@ -575,7 +575,6 @@
575 575  
576 576  To change the protection parameters from the mismatch of the number of cells to the set value, select the menu "Protections → Cell count protection":
577 577  
578 -[[Caption>>image:1732214641606-453.png||data-xwiki-image-style-alignment="center" height="178" width="341"]]
579 579  
580 580  In this section:
581 581  
... ... @@ -634,252 +634,20 @@
634 634  To change the parameters of the watchdog protection, select the menu "Protections → WDT protection":
635 635  
636 636  
637 -In this section:
638 -
639 -* Enable – a flag to enable the protection;
640 -* Delay before clearing the error, second;
641 -* Lock the error until the device is reset.
642 -
643 -Conditions for removing the error:
644 -
645 -* the “Delay before clearing the error” time has passed from the board startup.
646 -
647 -(% class="box warningmessage" %)
648 -(((
649 -**If there is the "WDT reset" error, the “Critical error” is generated and all relays open.**
650 -)))
651 -
652 652  == 3.6.23 Insulation monitoring ==
653 653  
654 -BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality.
655 -
656 -To change the insulation monitoring parameters, select the menu "Protections → Insulation monitoring":
657 -
658 -
659 -In this section:
660 -
661 -* Enable – a flag to enable the protection;
662 -* Delay before setting the error, second;
663 -* Delay before clearing the error, second;
664 -* Lock the error until the device is reset.
665 -
666 -Error is set if corresponding discrete input is set up and it received logical zero.
667 -
668 668  == 3.6.24 Critical error parameters ==
669 669  
670 -To change the critical error parameters, select the menu "Protections → Critical error parameters":
671 -
672 -
673 -In this section:
674 -
675 -* Enable – a flag to enable the protection;
676 -* Delay before setting the error, second;
677 -* Delay before clearing the error, second;
678 -* Lock the error until the device is reset.
679 -
680 -The critical error flag is generated if at least one of the following errors is generated during the “Delay before setting the error” time:
681 -
682 -* “Battery cover error”;
683 -* “Water”;
684 -* “Logic offline”;
685 -* “Cell count error”;
686 -* “Logic count error”;
687 -* “ADC error”;
688 -* “No temp. sensors”;
689 -* “Temp. sensor is shorted”;
690 -* “Current sensor error”;
691 -* “Shunt offline”;
692 -* “Shunt error”;
693 -* “Settings error”;
694 -* “WDT reset”.
695 -
696 -The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time.
697 -
698 -(% class="box warningmessage" %)
699 -(((
700 -**If there is the “Critical error”, all relays open.**
701 -)))
702 -
703 703  == 3.6.25 General error parameters ==
704 704  
705 705  == 3.6.26 Low SOC signal ==
706 706  
707 -To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal":
708 -
709 -
710 -In this section:
711 -
712 -* Enable – a flag to enable signal generation;
713 -* Minimum SOC, %;
714 -* Tolerant SOC, %;
715 -* Delay before setting the signal, second;
716 -* Delay before clearing the signal, second;
717 -* Lock the signal until the device is reset.
718 -
719 -Signal generation conditions:
720 -
721 -* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time.
722 -
723 -Conditions for clearing the signal:
724 -
725 -* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
726 -
727 -The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board.
728 -
729 729  == 3.6.27 High charging current signal ==
730 730  
731 -To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal":
732 -
733 -
734 -In this section:
735 -
736 -* Enable – a flag to enable signal generation;
737 -* Maximum charging current, А;
738 -* Tolerant charging current, А;
739 -* Delay before setting the signal, second;
740 -* Delay before clearing the signal, second;
741 -* Lock the signal until the device is reset.
742 -
743 -Signal generation conditions:
744 -
745 -* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time.
746 -
747 -Conditions for clearing the signal:
748 -
749 -* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
750 -
751 -The "High charging current" signal is //indicative //and can be linked to any discrete output of the board.
752 -
753 753  == 3.6.28 Heater control ==
754 754  
755 -To change the parameters of the heater control algorithm, select the menu "Protections → Heater control":
756 -
757 -
758 -In this section:
759 -
760 -* Enable – a flag to enable heater control;
761 -* Minimum cell temperature, °C;
762 -* Tolerant cell temperature, °C;
763 -* Delay before setting the signal, second;
764 -* Delay before clearing the signal, second;
765 -* Lock the signal until the device is reset;
766 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
767 -
768 -As a result of operating the heating algorithm, the “Heater” signal is generated.
769 -
770 -Conditions of signal generation:
771 -
772 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
773 -
774 -Conditions for clearing the signal:
775 -
776 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
777 -
778 -(% class="box infomessage" %)
779 -(((
780 -If there is the "Heater" signal, the heater relay closes and/or a signal is output to the corresponded digital output.
781 -)))
782 -
783 783  == 3.6.29 Heater (AUX) control ==
784 784  
785 -To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control":
786 -
787 -
788 -In this section:
789 -
790 -* Enable – a flag to enable heater control;
791 -* Minimum cell temperature, °C;
792 -* Tolerant cell temperature, °C;
793 -* Delay before setting the signal, second;
794 -* Delay before clearing the signal, second;
795 -* Lock the signal until the device is reset;
796 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
797 -
798 -As a result of operating the heating algorithm, the “Heater (AUX)” signal is generated.
799 -
800 -Conditions of signal generation:
801 -
802 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
803 -
804 -Conditions for clearing the signal:
805 -
806 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
807 -
808 -(% class="box infomessage" %)
809 -(((
810 -If there is the "Heater (AUX)" signal, the auxiliary heater relay closes and/or a signal is output to the corresponded digital output.
811 -)))
812 -
813 813  == 3.6.30 Cooler control ==
814 814  
815 -To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control":
816 -
817 -
818 -In this section:
819 -
820 -* Enable – a flag to enable cooler control;
821 -* Maximum cell temperature, °C;
822 -* Tolerant cell temperature, °C;
823 -* Delay before setting the signal, second;
824 -* Delay before clearing the signal, second;
825 -* Lock the signal until the device is reset;
826 -* Switch off the cooler relay on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
827 -
828 -As a result of operating the cooling algorithm, the "Cooler" signal is generated.
829 -
830 -Conditions of signal generation:
831 -
832 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before setting the signal” time.
833 -
834 -Conditions for clearing the signal:
835 -
836 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
837 -
838 -(% class="box infomessage" %)
839 -(((
840 -If there is the "Cooler" signal, the cooler relay closes and/or a signal is output to the corresponded digital output.
841 -)))
842 -
843 843  == 3.6.31 Fault simulation ==
844 -
845 -The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning.
846 -
847 -To simulate battery and BMS errors, select the menu "Protections → Fault simulation":
848 -
849 -
850 -In this section:
851 -
852 -* Overcurrent;
853 -* Undervoltage;
854 -* Overvoltage;
855 -* Low CH temperature;
856 -* Low DCH temperature;
857 -* High CH temperature;
858 -* High DCH temperature;
859 -* Battery cover error;
860 -* High humidity;
861 -* Water;
862 -* Current sensor error;
863 -* Short circuit;
864 -* Contactor high temperature;
865 -* Unallowable charging;
866 -* Stuck contactor;
867 -* CH contactor feedback error;
868 -* DCH contactor feedback error;
869 -* PCH contactor feedback error;
870 -* CH/DCH contactor feedback error;
871 -* Main contactor feedback error;
872 -* CH contactor cycles error;
873 -* DCH contactor cycles error;
874 -* Logic high temperature;
875 -* Logic offline;
876 -* Cell count error;
877 -* Logic count error;
878 -* Insulation error;
879 -* Critical error;
880 -* Low SOC;
881 -* High charging current;
882 -* Heater;
883 -* Cooler.
884 -
885 -To simulate errors, set the necessary flags and click on the "Save" button.
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