Changes for page 3.6 Battery protection

Last modified by Admin on 2025/04/09 12:25

From version 19.2
edited by Admin
on 2024/11/21 18:41
Change comment: There is no comment for this version
To version 4.21
edited by Admin
on 2024/11/21 18:26
Change comment: There is no comment for this version

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... ... @@ -70,7 +70,7 @@
70 70  
71 71  To change the battery protection parameters from high voltage on the cells, select the menu "Protections → Overvoltage protection":
72 72  
73 -[[Overvoltage protection settings>>image:1732212357972-295.png||data-xwiki-image-style-alignment="center" height="218" width="338"]]
73 +[[image:1732212357972-295.png]]
74 74  
75 75  In this section:
76 76  
... ... @@ -103,7 +103,6 @@
103 103  
104 104  To change the battery protection parameters from low temperature, select the menu "Protections → Low temperature protection":
105 105  
106 -[[Low temperature protection settings>>image:1732213953083-955.png||data-xwiki-image-style-alignment="center" height="237" width="338"]]
107 107  
108 108  In this section:
109 109  
... ... @@ -138,7 +138,6 @@
138 138  
139 139  To change the battery protection parameters from high temperature, select the menu "Protections → High temperature protection":
140 140  
141 -[[High temperature protection settings>>image:1732213990755-759.png||data-xwiki-image-style-alignment="center" height="258" width="370"]]
142 142  
143 143  In this section:
144 144  
... ... @@ -171,8 +171,6 @@
171 171  
172 172  To change the protection parameters from opening the battery cover, select the menu "Protections → Battery cover protection":
173 173  
174 -[[Battery cover protection settings>>image:1732214030014-281.png||data-xwiki-image-style-alignment="center" height="155" width="334"]]
175 -
176 176  In this section:
177 177  
178 178  * Enable – a flag to enable the protection;
... ... @@ -201,13 +201,12 @@
201 201  
202 202  To change the protection parameters of the battery from high humidity, select the menu "Protections → High humidity protection":
203 203  
204 -[[High humidity protection settings>>image:1732214076060-358.png||data-xwiki-image-style-alignment="center" height="185" width="321"]]
205 205  
206 206  In this section:
207 207  
208 208  * Enable – a flag to enable the protection;
209 -* Maximum humidity, RH%;
210 -* Tolerant humidity, RH%;
204 +* Maximum humidty, RH%;
205 +* Tolerant humidty, RH%;
211 211  * Delay before setting the error, second;
212 212  * Delay before clearing the error, second;
213 213  * Lock the error until the device is reset.
... ... @@ -231,7 +231,6 @@
231 231  
232 232  To change the protection parameters of the battery from water, select the menu "Protections → Water protection":
233 233  
234 -[[Water protection settings>>image:1732214111990-184.png||data-xwiki-image-style-alignment="center" height="199" width="340"]]
235 235  
236 236  In this section:
237 237  
... ... @@ -263,7 +263,6 @@
263 263  
264 264  To change the test parameters of the current sensor connection circuits, select the menu "Protections → Current sensor error":
265 265  
266 -[[Current sensor error settings>>image:1732214146724-132.png||data-xwiki-image-style-alignment="center" height="438" width="365"]]
267 267  
268 268  In this section:
269 269  
... ... @@ -297,7 +297,6 @@
297 297  
298 298  To change the protection parameters from short circuit, select the menu "Protections → Short circuit protection":
299 299  
300 -[[Short circuit protection settings>>image:1732214207026-822.png||data-xwiki-image-style-alignment="center" height="528" width="371"]]
301 301  
302 302  In this section:
303 303  
... ... @@ -331,7 +331,6 @@
331 331  
332 332  To change the overheating protection parameters of power contactors, select the menu "Protections → Contactor high temperature protection":
333 333  
334 -[[Contactor high temperature protection settings>>image:1732214237851-405.png||data-xwiki-image-style-alignment="center" height="234" width="336"]]
335 335  
336 336  In this section:
337 337  
... ... @@ -365,7 +365,6 @@
365 365  
366 366  To change the parameters of the unallowable charging protection, select the menu "Protections → Unallowable charging protection":
367 367  
368 -[[Unallowable charging protection settings>>image:1732214272022-547.png||data-xwiki-image-style-alignment="center" height="145" width="312"]]
369 369  
370 370  In this section:
371 371  
... ... @@ -395,7 +395,6 @@
395 395  
396 396  To change the protection parameters against sticking, select the menu "Protections → Stuck contactor protection":
397 397  
398 -[[Stuck contactor protection settings>>image:1732214367207-318.png||data-xwiki-image-style-alignment="center" height="152" width="331"]]
399 399  
400 400  In this section:
401 401  
... ... @@ -416,7 +416,6 @@
416 416  
417 417  To change the contactor feedback check parameters, select the menu "Protections → Contactor feedback check":
418 418  
419 -[[Contactor feedback check settings>>image:1732214400721-274.png||data-xwiki-image-style-alignment="center" height="150" width="323"]]
420 420  
421 421  In this section:
422 422  
... ... @@ -435,7 +435,6 @@
435 435  
436 436  To change the protection parameters against high frequency switching of the charging contactor, select the menu "Protections → Charging contactor cycles protection":
437 437  
438 -[[Charging contactor cycles protection settings>>image:1732214432750-543.png||data-xwiki-image-style-alignment="center" height="260" width="336"]]
439 439  
440 440  In this section:
441 441  
... ... @@ -468,7 +468,6 @@
468 468  
469 469  To change the protection parameters against high frequency switching of the discharging contactor, select the menu "Protections → Discharging contactor cycles protection":
470 470  
471 -[[Discharging contactor cycles protection settings>>image:1732214468462-541.png||data-xwiki-image-style-alignment="center" height="269" width="346"]]
472 472  
473 473  In this section:
474 474  
... ... @@ -501,7 +501,6 @@
501 501  
502 502  To change the protection parameters of the temperature sensors circuits, select the menu "Protections → Temperature sensor error":
503 503  
504 -[[Caption>>image:1732214501360-654.png||data-xwiki-image-style-alignment="center" height="154" width="334"]]
505 505  
506 506  In this section:
507 507  
... ... @@ -641,242 +641,22 @@
641 641  
642 642  * the “Delay before clearing the error” time has passed from the board startup.
643 643  
644 -(% class="box warningmessage" %)
645 -(((
646 646  **If there is the "WDT reset" error, the “Critical error” is generated and all relays open.**
647 -)))
648 648  
649 649  == 3.6.23 Insulation monitoring ==
650 650  
651 -BMS Main 2.x can detect a signal from an external insulation monitoring device (such as Bender IR155) to monitor the insulation quality.
652 -
653 -To change the insulation monitoring parameters, select the menu "Protections → Insulation monitoring":
654 -
655 -
656 -In this section:
657 -
658 -* Enable – a flag to enable the protection;
659 -* Delay before setting the error, second;
660 -* Delay before clearing the error, second;
661 -* Lock the error until the device is reset.
662 -
663 -Error is set if corresponding discrete input is set up and it received logical zero.
664 -
665 665  == 3.6.24 Critical error parameters ==
666 666  
667 -To change the critical error parameters, select the menu "Protections → Critical error parameters":
668 -
669 -
670 -In this section:
671 -
672 -* Enable – a flag to enable the protection;
673 -* Delay before setting the error, second;
674 -* Delay before clearing the error, second;
675 -* Lock the error until the device is reset.
676 -
677 -The critical error flag is generated if at least one of the following errors is generated during the “Delay before setting the error” time:
678 -
679 -* “Battery cover error”;
680 -* “Water”;
681 -* “Logic offline”;
682 -* “Cell count error”;
683 -* “Logic count error”;
684 -* “ADC error”;
685 -* “No temp. sensors”;
686 -* “Temp. sensor is shorted”;
687 -* “Current sensor error”;
688 -* “Shunt offline”;
689 -* “Shunt error”;
690 -* “Settings error”;
691 -* “WDT reset”.
692 -
693 -The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time.
694 -
695 -(% class="box warningmessage" %)
696 -(((
697 -**If there is the “Critical error”, all relays open.**
698 -)))
699 -
700 700  == 3.6.25 General error parameters ==
701 701  
702 702  == 3.6.26 Low SOC signal ==
703 703  
704 -To change the parameters of the generation a signal about low battery level, select the menu "Protections → Low SOC signal":
705 -
706 -
707 -In this section:
708 -
709 -* Enable – a flag to enable signal generation;
710 -* Minimum SOC, %;
711 -* Tolerant SOC, %;
712 -* Delay before setting the signal, second;
713 -* Delay before clearing the signal, second;
714 -* Lock the signal until the device is reset.
715 -
716 -Signal generation conditions:
717 -
718 -* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time.
719 -
720 -Conditions for clearing the signal:
721 -
722 -* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
723 -
724 -The "Low SOC signal" is //indicative //and can be linked to any discrete output of the board.
725 -
726 726  == 3.6.27 High charging current signal ==
727 727  
728 -To change the parameters of the generation high-current signal, select the menu "Protections → High charging current signal":
729 -
730 -
731 -In this section:
732 -
733 -* Enable – a flag to enable signal generation;
734 -* Maximum charging current, А;
735 -* Tolerant charging current, А;
736 -* Delay before setting the signal, second;
737 -* Delay before clearing the signal, second;
738 -* Lock the signal until the device is reset.
739 -
740 -Signal generation conditions:
741 -
742 -* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time.
743 -
744 -Conditions for clearing the signal:
745 -
746 -* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
747 -
748 -The "High charging current" signal is //indicative //and can be linked to any discrete output of the board.
749 -
750 750  == 3.6.28 Heater control ==
751 751  
752 -To change the parameters of the heater control algorithm, select the menu "Protections → Heater control":
753 -
754 -
755 -In this section:
756 -
757 -* Enable – a flag to enable heater control;
758 -* Minimum cell temperature, °C;
759 -* Tolerant cell temperature, °C;
760 -* Delay before setting the signal, second;
761 -* Delay before clearing the signal, second;
762 -* Lock the signal until the device is reset;
763 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
764 -
765 -As a result of operating the heating algorithm, the “Heater” signal is generated.
766 -
767 -Conditions of signal generation:
768 -
769 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
770 -
771 -Conditions for clearing the signal:
772 -
773 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
774 -
775 -(% class="box infomessage" %)
776 -(((
777 -If there is the "Heater" signal, the heater relay closes and/or a signal is output to the corresponded digital output.
778 -)))
779 -
780 780  == 3.6.29 Heater (AUX) control ==
781 781  
782 -To change the parameters of the auxiliary heater control algorithm, select the menu "Protections → Heater (AUX) control":
783 -
784 -
785 -In this section:
786 -
787 -* Enable – a flag to enable heater control;
788 -* Minimum cell temperature, °C;
789 -* Tolerant cell temperature, °C;
790 -* Delay before setting the signal, second;
791 -* Delay before clearing the signal, second;
792 -* Lock the signal until the device is reset;
793 -* Switch off the heater relay on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
794 -
795 -As a result of operating the heating algorithm, the “Heater (AUX)” signal is generated.
796 -
797 -Conditions of signal generation:
798 -
799 -* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before setting the signal” time.
800 -
801 -Conditions for clearing the signal:
802 -
803 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
804 -
805 -(% class="box infomessage" %)
806 -(((
807 -If there is the "Heater (AUX)" signal, the auxiliary heater relay closes and/or a signal is output to the corresponded digital output.
808 -)))
809 -
810 810  == 3.6.30 Cooler control ==
811 811  
812 -To change the parameters of the cooler control algorithm, select the menu "Protections → Cooler control":
813 -
814 -
815 -In this section:
816 -
817 -* Enable – a flag to enable cooler control;
818 -* Maximum cell temperature, °C;
819 -* Tolerant cell temperature, °C;
820 -* Delay before setting the signal, second;
821 -* Delay before clearing the signal, second;
822 -* Lock the signal until the device is reset;
823 -* Switch off the cooler relay on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
824 -
825 -As a result of operating the cooling algorithm, the "Cooler" signal is generated.
826 -
827 -Conditions of signal generation:
828 -
829 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before setting the signal” time.
830 -
831 -Conditions for clearing the signal:
832 -
833 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before clearing the signal” time.
834 -
835 -(% class="box infomessage" %)
836 -(((
837 -If there is the "Cooler" signal, the cooler relay closes and/or a signal is output to the corresponded digital output.
838 -)))
839 -
840 840  == 3.6.31 Fault simulation ==
841 -
842 -The board provides the ability to manually generate error flags bypassing the protection algorithms. This functionality is intended for commissioning.
843 -
844 -To simulate battery and BMS errors, select the menu "Protections → Fault simulation":
845 -
846 -
847 -In this section:
848 -
849 -* Overcurrent;
850 -* Undervoltage;
851 -* Overvoltage;
852 -* Low CH temperature;
853 -* Low DCH temperature;
854 -* High CH temperature;
855 -* High DCH temperature;
856 -* Battery cover error;
857 -* High humidity;
858 -* Water;
859 -* Current sensor error;
860 -* Short circuit;
861 -* Contactor high temperature;
862 -* Unallowable charging;
863 -* Stuck contactor;
864 -* CH contactor feedback error;
865 -* DCH contactor feedback error;
866 -* PCH contactor feedback error;
867 -* CH/DCH contactor feedback error;
868 -* Main contactor feedback error;
869 -* CH contactor cycles error;
870 -* DCH contactor cycles error;
871 -* Logic high temperature;
872 -* Logic offline;
873 -* Cell count error;
874 -* Logic count error;
875 -* Insulation error;
876 -* Critical error;
877 -* Low SOC;
878 -* High charging current;
879 -* Heater;
880 -* Cooler.
881 -
882 -To simulate errors, set the necessary flags and click on the "Save" button.
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