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1 -Battery management systems.BMS Main 2\.1.3\. Configuration.WebHome
1 +drafts.BMS Main 2\.1.3\. Configuration.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
1 +== 3.3.1 Input signals ==
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Input and output signals ==
6 -
7 -=== Input signals ===
8 -
9 9  The BMS Main 2.x board has **4 discrete inputs** of the "dry contact" type. For each discrete input, its purpose and the inversion requirement are specified.
10 10  
11 11  BMS Main 2.x board has **4 analog inputs** for connecting current, temperature and humidity sensors.
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14 14  
15 15  (% id="cke_bm_2415S" style="display:none" %) (%%)To configure the input discrete and analog signals, select the menu "Signals → Input signals":
16 16  
17 -[[image:1732201986070-992.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="290" width="272"]]
11 +[[image:1732201986070-992.png||data-xwiki-image-style-alignment="center" height="290" width="272"]]
18 18  
19 -(% class="box infomessage" %)
20 -(((
21 -A list of available **discrete input assignments **is available in [[Input signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInputsignals"]].
22 -)))
23 23  
24 -If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see [[Battery cover protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HBatterycoverprotection"]]).
14 +Discrete inputs in this section:
25 25  
26 -if the "Charger connected" assignment is selected, the discrete input is involved in the algorithms of charge and discharge control (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
16 +* No input;
17 +* Battery cover – a signal from the battery cover trailer;
18 +* Charger connected – a signal from the charger connector;
19 +* Power up/down request – a signal from the external power monitor which is used for proper powering BMS up or down;
20 +* Inhibit charging – a command to open the charging relay;
21 +* Inhibit discharging – a command to open the discharging relay;
22 +* CH contactor feedback – a feedback signal from the charging contactor;
23 +* DCH contactor feedback – a feedback signal from the discharging contactor;
24 +* Insulation status – a signal from an external insulation monitoring device;
25 +* Charge request – a request for closing the charging contactor;
26 +* Precharge request – a request for closing the precharging contactor;
27 +* Discharge request – a request for closing the discharging contactor;
28 +* PCH contactor feedback – a feedback signal from the precharging contactor;
29 +* CH/DCH contactor feedback – a feedback signal from the charging/discharging contactor;
30 +* Main contactor feedback – a feedback signal from the main contactor.
27 27  
28 -If the "Power up/down request" assignment is selected, the discrete input is involved in the algorithms of opening the charging and discharging relays and sending acknowledgment of power down to the external equipment (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
32 +If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see section Battery cover protection).
29 29  
34 +if the "Charger connected" assignment is selected, the discrete input is involved in the algorithms of charge and discharge control (see sections Charge control and Discharge control).
35 +
36 +If the "Power up/down request" assignment is selected, the discrete input is involved in the algorithms of opening the charging and discharging relays and sending acknowledgment of power down to the external equipment (see sections Charge control and Discharge control).
37 +
30 30  If the “Inhibit charging” assignment is selected, the discrete input is used to open the charging relay.
31 31  
32 32  If the “Inhibit discharging” assignment is selected, the discrete input is used to open the discharging relay.
33 33  
34 -If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see [[Contactor feedback check>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HContactorfeedbackcheck"]]).
42 +If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see section Contactor feedback check).
35 35  
36 -If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
44 +If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see sections Charge control and Discharge control).
37 37  
38 -If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see [[Insulation monitoring>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HInsulationmonitoring"]]).
46 +If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see section Insulation monitoring).
39 39  
40 40  
41 -**Analog inputs** in this section:
49 +Analog inputs in this section:
42 42  
43 43  * No input;
44 -* Current sensor signal – main current sensor output;
45 -* Current sensor reference line – main current sensor zero level;
52 +* Current sensor;
53 +* Current zero level;
46 46  * Temperature sensor;
47 47  * Humidity sensor;
48 -* Current sensor signal (AUX) – additional (AUX) current sensor output;
49 -* Current sensor reference line (AUX) – additional (AUX) current sensor zero level;
50 -* Current sensor signal (2nd range) – second range output of main dual range sensor (used in "Dual range sensor" and "Separate dual range sensors" modes);
51 -* Current sensor signal (2nd range, AUX) – second range of additional (AUX) dual range sensor (used in "Separate dual range sensors" mode);
56 +* Current sensor (AUX) – additional current sensor for measuring current in a series of cells;
57 +* Current zero level (AUX) – zero level bus for additional current sensor.
52 52  
59 +**Assignment of analog inputs must be selected as follows**:
60 +
61 +* Analog Input #1 – Current sensor;
62 +* Analog Input #2 – No input / Current sensor reference line / Current sensor (2nd range) (see note);
63 +* Analog Input #3 – No input / Temperature sensor / Current sensor (AUX);
64 +* Analog Input #4 – No input / Humidity sensor / Current reference line (AUX) / Current sensor (2nd range) (AUX).
65 +
53 53  (% class="box warningmessage" %)
54 54  (((
55 -**Important**: the using of analog input #4 is possible hardware modification of the BMS Main 2.x board.
68 +**Important**: the connection of an additional current sensor (AUX) is possible for special hardware revision of the BMS Main 2.x board. Using an additional current sensor is possible in the configuration when BMS Main serves two galvanically isolated cell series (see section Series balancing).
56 56  )))
57 57  
58 -=== Current sensor ===
71 +(% class="box warningmessage" %)
72 +(((
73 +**Warning: **reassignment of analog inputs is **unacceptable.**
74 +)))
59 59  
76 +(% class="box infomessage" %)
77 +(((
78 +**Note:** The default setting for Analog input #2 is "No signal". If it is necessary to use a current sensor with an additional zero level signal, set the "Current sensor reference line" assignment.
79 +)))
80 +
81 +== 3.3.2 Current sensor ==
82 +
60 60  After selecting the assignment of the analog inputs, you need to configure the parameters of the sensors connected to the board.
61 61  
62 62  To configure the current sensor parameters, select the menu "Signals → Current sensor":
63 63  
64 -[[image:1732202357233-620.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="453" width="284"]]
87 +[[image:1732202357233-620.png||data-xwiki-image-style-alignment="center" height="453" width="284"]]
65 65  
66 66  In the «Primary sensor» и «Auxiliary sensor» sections:
67 67  
68 -* Sensor type – drop-down menu with presets for most popular sensor types;
69 -* Mode – main and additional (AUX) sensors mode:
70 -** Disabled – additional (AUX)sensor is not used:
71 -** Parallel sensors – additional (AUX) sensor is located in parallel circuit. Final current is estimated as sum of both sensors values;
72 -** Serial sensors – additional (AUX) sensor is located on the same circuit. Final current is estimated as average of both sensors values;
73 -** Separated sensors – additional (AUX) sensor is used to measure the current in second series of cells (см. [[Series balancing>>url:https://docs.movicomelectric.com/bin/view/Battery%20management%20systems/BMS%20Main%202.1/3.%20Configuration/3.4%20Battery%20parameters/?HSeriesbalancing#HSeriesbalancing]]);
74 -** Dual range sensor – main sensor is a dual range sensor. Transition to a second range measurements is done by a "Current threshold" parameter;
75 -** Separate dual range sensors – main and additional sensors are dual range sensors, located on the same line. Since this mode requires all analog inputs, the modification of BMS Main board is required;
91 +* Sensor type – drop-down menu with supported sensor types;
76 76  * Nominal current – rated current of the sensor according to the datasheet, А;
77 77  * Sensitivity – sensitivity of the current sensor according to the datasheet, V / I,,nominal.,,;
78 -* Current threshold – a value below which current is measured by low-
79 -* Voltage, corresponding 0A – calibrated zero level of the current sensor, V;
94 +* Zero level – level "0A" of the current sensor, V;
80 80  * Multiply the charging current (experimental) – experimental flag for scaling the charging current by given multiplier;
81 81  * Multiplier – charging current multiplier;
82 82  
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95 95  
96 96  Calibration of the current sensor (“Calibrate sensor on startup” flag) is necessary if the sensor does not have a reference line (zero level signal).
97 97  
98 -=== Current shunt sensor ===
113 +== 3.3.3 Current shunt sensor ==
99 99  
100 100  To configure the shunt current sensor parameters, select the menu "Signals → Current shunt sensor":
101 101  
102 -[[image:1732202640889-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="342" width="265"]]
117 +[[image:1732202640889-562.png||data-xwiki-image-style-alignment="center" height="342" width="265"]]
103 103  
104 104  In this section:
105 105  
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117 117  ** Current (mean) – a mean value of current measured by the BMS Current Sensor, A (the value is calculated as an average of 100 consistent measurements);
118 118  ** Temperature – a temperature of the shunt sensor, °C.
119 119  
120 -=== Temperature sensor ===
135 +== 3.3.4 Temperature sensor ==
121 121  
122 122  To configure the temperature sensor parameters, select the menu "Signals → Temperature sensor":
123 123  
124 -[[image:1732204766138-628.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="256"]]
139 +[[image:1732204766138-628.png||data-xwiki-image-style-alignment="center" height="112" width="256"]]
125 125  
126 126  In this section:
127 127  
128 -* Type – type of temperature sensors;
129 -* Mask – mask to ignore the temperature from the corresponding temperature sensors; bit //i// corresponds to temperature input //#(i+1)// of each BMS Logic device; mask 0x5 means that the BMS marks all temperature sensors connected to inputs #1 and #3 of each BMS Logic device as missing and doesn't use them in calculations.
143 +* Type – type of temperature sensors.
144 +* Mask -
130 130  
131 131  (% class="box infomessage" %)
132 132  (((
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133 133  **Note:** Temperature sensors connected to the BMS Main 2.x and BMS Logic boards must be the same type.
134 134  )))
135 135  
136 -=== Humidity sensor ===
151 +== 3.3.5 Humidity sensor ==
137 137  
138 138  To set the humidity sensor parameters, select the menu "Signals → Humidity sensor":
139 139  
140 -[[image:1732204899160-307.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="120" width="195"]]
155 +[[image:1732204899160-307.png||data-xwiki-image-style-alignment="center" height="120" width="195"]]
141 141  
142 142   In this section:
143 143  
144 144  * Type – type of the humidity sensor.
145 145  
146 -=== Output signals ===
161 +== 3.3.6 Output signals ==
147 147  
148 148  The BMS Main 2.x board has **4 discrete outputs**. For each discrete output, its purpose and inversion requirement are specified.
149 149  
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153 153  
154 154  To configure output discrete signals and relays, select the menu "Signals → Output signals":
155 155  
156 -[[image:1732205046156-597.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="346" width="295"]]
171 +[[image:1732205046156-597.png||data-xwiki-image-style-alignment="center" height="346" width="295"]]
157 157  
158 -(% class="box infomessage" %)
159 -(((
160 -A list of available **discrete output assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]].
161 -)))
173 +Discrete outputs in this section:
162 162  
163 -If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see [[Low SOC signal>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowSOCsignal"]]).
175 +* No output;
176 +* Low SOC;
177 +* High charging current;
178 +* Cooler;
179 +* Heater;
180 +* Allow charging;
181 +* Precharging;
182 +* Acknowledgement of power down;
183 +* Power up;
164 164  
165 -If the "High battery charge current" assignment is selected, the output indicates that the charging current exceeds the predefined value (see [[High charging current signal>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHighchargingcurrentsignal"]]).
185 +If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see section Low SOC signal).
166 166  
167 -If the "Cooler" assignment is selected, the output indicates the overheating of the battery (see [[High temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]).
187 +If the "High battery charge current" assignment is selected, the output indicates that the charging current exceeds the predefined value (see section High charging current signal).
168 168  
169 -If the "Heater" assignment is selected, the output indicates the low battery temperature signal (see [[Low temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]).
189 +If the "Cooler" assignment is selected, the output indicates the overheating of the battery (see section Temperature protection).
170 170  
171 -If the "Allow charging" assignment is selected, the output is used to give the charger the allowance to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
191 +If the "Heater" assignment is selected, the output indicates the low battery temperature signal (see section Temperature protection).
172 172  
173 -If the "Precharging" assignment is selected, the output is used to charge the capacitive load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
193 +If the "Allow charging" assignment is selected, the output is used to give the charger the allowance to charge the battery (see section Charge control).
174 174  
175 -If the "Acknowledgement of power down" assignment is selected, the output is used to acknowledge power down of the BMS. Acknowledgement is outputted when the charge and discharge relays have been opened on power down request (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
195 +If the "Precharging" assignment is selected, the output is used to charge the capacitive load (see section Discharge control).
176 176  
177 -If the "Power up" assignment is selected, the output is used to indicate the power status of BMS (see [[Power down control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HPowerdowncontrol"]]).
197 +If the "Acknowledgement of power down" assignment is selected, the output is used to acknowledge power down of the BMS. Acknowledgement is outputted when the charge and discharge relays have been opened on power down request (see sections Charge control and Discharge control).
178 178  
199 +If the "Power up" assignment is selected, the output is used to indicate the power status of BMS (see section Power down control).
179 179  
180 -(% class="box infomessage" %)
181 -(((
182 -A list of available **relay assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]].
183 -)))
184 184  
185 -If the "Charging" assignment is selected, the relay is used to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
202 +Relay assignments in this section:
186 186  
187 -If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
204 +* No relay;
205 +* Charging;
206 +* Discharging;
207 +* Allow charging;
208 +* Cooler;
209 +* Heater;
210 +* Precharging;
211 +* Balancing series 1;
212 +* Balancing series 2;
213 +* Discharging (AUX);
214 +* Main contactor;
215 +* Power up.
188 188  
189 -If the "Allow charging" assignment is selected, the relay is used to give the charger an allowance to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
217 +If the "Charging" assignment is selected, the relay is used to charge the battery (see section Charge control).
190 190  
191 -If the "Cooler" assignment is selected, the relay receives a signal indicating overheating of the battery (see [[High temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]) or the signal "Cooler" (see [[Cooler control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HCoolercontrol"]]).
219 +If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see section Discharge control).
192 192  
193 -If the "Heater" assignment is selected, a low battery temperature signal is outputted to the relay (see [[Low temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]) or a signal "Heater" (see [[Heater control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHeatercontrol"]]).
221 +If the "Allow charging" assignment is selected, the relay is used to give the charger an allowance to charge the battery (see section Charge control).
194 194  
195 -If the "Precharging" assignment is selected, the relay is used to charge the capacitive load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
223 +If the "Cooler" assignment is selected, the relay receives a signal indicating overheating of the battery (see section Temperature protection) or the signal "Cooler" (see section Cooler control).
196 196  
197 -If the "Balancing series 1" assignment is selected, the relay is used to connect a balancing resistor to the cell series 1 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]).
225 +If the "Heater" assignment is selected, a low battery temperature signal is outputted to the relay (see section Temperature protection) or a signal "Heater" (see section Heater control).
198 198  
199 -If the "Balancing series 2" assignment is selected, the relay is used to connect a balancing resistor to the cell series 2 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]).
227 +If the "Precharging" assignment is selected, the relay is used to charge the capacitive load (see section Discharge control).
200 200  
201 -If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see [[Discharging (AUX) control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischarging(AUX)control"]]).
229 +If the "Balancing series 1" assignment is selected, the relay is used to connect a balancing resistor to the cell series 1 (see section Series balancing).
202 202  
231 +If the "Balancing series 2" assignment is selected, the relay is used to connect a balancing resistor to the cell series 2 (see section Series balancing).
232 +
233 +If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see section Powering external equipment).
234 +
203 203  If the "Main contactor" assignment is selected, the relay is used to close the main contactor in the common (minus) power bus.
204 204  
205 205  If the "Power up" assignment is selected, the relay is used to close the contactor in the BMS Main power bus.
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