Changes for page 3.3 Input and output signals
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... ... @@ -16,45 +16,73 @@ 16 16 17 17 [[image:1732201986070-992.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="290" width="272"]] 18 18 19 -(% class="box infomessage" %) 20 -((( 21 -A list of available **discrete input assignments **is available in [[Input signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInputsignals"]]. 22 -))) 19 +**Discrete inputs** in this section: 23 23 24 -If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see [[Battery cover protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HBatterycoverprotection"]]). 21 +* No input; 22 +* Battery cover – a signal from the battery cover trailer; 23 +* Charger connected – a signal from the charger connector; 24 +* Power up/down request – a signal from the external power monitor which is used for proper powering BMS up or down; 25 +* Inhibit charging – a command to open the charging relay; 26 +* Inhibit discharging – a command to open the discharging relay; 27 +* CH contactor feedback – a feedback signal from the charging contactor; 28 +* DCH contactor feedback – a feedback signal from the discharging contactor; 29 +* Insulation status – a signal from an external insulation monitoring device; 30 +* Charge request – a request for closing the charging contactor; 31 +* Precharge request – a request for closing the precharging contactor; 32 +* Discharge request – a request for closing the discharging contactor; 33 +* PCH contactor feedback – a feedback signal from the precharging contactor; 34 +* CH/DCH contactor feedback – a feedback signal from the charging/discharging contactor; 35 +* Main contactor feedback – a feedback signal from the main contactor. 25 25 26 - if the "Charger connected" assignment is selected, the discrete input isinvolvedin the algorithmsofcharge and discharge control(see [[Charging control>>doc:Batterymanagement systems.BMS Main 2\.1.3\. Configuration.3\.5 Batterycontrol.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5Batterycontrol.WebHome||anchor="HDischargingcontrol"]]).37 +If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see [[Battery cover protection>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HBatterycoverprotection"]]). 27 27 28 - If the "Powerup/downrequest" assignment is selected, the discrete input is involved in the algorithms ofopening thechargingand discharging relaysand sending acknowledgmentof powerdown to the externalequipment(see [[Chargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Dischargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).39 +if the "Charger connected" assignment is selected, the discrete input is involved in the algorithms of charge and discharge control (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]] and [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 29 29 41 +If the "Power up/down request" assignment is selected, the discrete input is involved in the algorithms of opening the charging and discharging relays and sending acknowledgment of power down to the external equipment (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]] and [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 42 + 30 30 If the “Inhibit charging” assignment is selected, the discrete input is used to open the charging relay. 31 31 32 32 If the “Inhibit discharging” assignment is selected, the discrete input is used to open the discharging relay. 33 33 34 -If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see [[Contactor feedback check>>doc: Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HContactorfeedbackcheck"]]).47 +If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see [[Contactor feedback check>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HContactorfeedbackcheck"]]). 35 35 36 -If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see [[Charg ingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Dischargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).49 +If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]] and [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 37 37 38 -If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see [[Insulation monitoring>>doc: Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HInsulationmonitoring"]]).51 +If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see [[Insulation monitoring>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HInsulationmonitoring"]]). 39 39 40 40 41 41 **Analog inputs** in this section: 42 42 43 43 * No input; 44 -* Current sensor signal – main current sensor output;45 -* Current sensor reference line – main current sensorzero level;57 +* Current sensor; 58 +* Current zero level; 46 46 * Temperature sensor; 47 47 * Humidity sensor; 48 -* Current sensor signal (AUX) – additional (AUX) current sensor output; 49 -* Current sensor reference line (AUX) – additional (AUX) current sensor zero level; 50 -* Current sensor signal (2nd range) – second range output of main dual range sensor (used in "Dual range sensor" and "Separate dual range sensors" modes); 51 -* Current sensor signal (2nd range, AUX) – second range of additional (AUX) dual range sensor (used in "Separate dual range sensors" mode); 61 +* Current sensor (AUX) – additional current sensor for measuring current in a series of cells; 62 +* Current zero level (AUX) – zero level bus for additional current sensor. 52 52 64 +**Assignment of analog inputs must be selected as follows**: 65 + 66 +* Analog Input #1 – Current sensor; 67 +* Analog Input #2 – No input / Current sensor reference line / Current sensor (2nd range) (see note); 68 +* Analog Input #3 – No input / Temperature sensor / Current sensor (AUX); 69 +* Analog Input #4 – No input / Humidity sensor / Current reference line (AUX) / Current sensor (2nd range) (AUX). 70 + 53 53 (% class="box warningmessage" %) 54 54 ((( 55 -**Important**: the usingof analoginput#4is possible hardwaremodification ofthe BMS Main 2.xboard.73 +**Important**: the connection of an additional current sensor (AUX) is possible for special hardware revision of the BMS Main 2.x board. Using an additional current sensor is possible in the configuration when BMS Main serves two galvanically isolated cell series (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]). 56 56 ))) 57 57 76 +(% class="box warningmessage" %) 77 +((( 78 +**Warning: **reassignment of analog inputs is **unacceptable.** 79 +))) 80 + 81 +(% class="box infomessage" %) 82 +((( 83 +**Note:** The default setting for Analog input #2 is "No signal". If it is necessary to use a current sensor with an additional zero level signal, set the "Current sensor reference line" assignment. 84 +))) 85 + 58 58 === Current sensor === 59 59 60 60 After selecting the assignment of the analog inputs, you need to configure the parameters of the sensors connected to the board. ... ... @@ -65,14 +65,7 @@ 65 65 66 66 In the «Primary sensor» и «Auxiliary sensor» sections: 67 67 68 -* Sensor type – drop-down menu with presets for most popular sensor types; 69 -* Mode – main and additional (AUX) sensors mode: 70 -** Disabled – additional (AUX)sensor is not used: 71 -** Parallel sensors – additional (AUX) sensor is located in parallel circuit. Final current is estimated as sum of both sensors values; 72 -** Serial sensors – additional (AUX) sensor is located on the same circuit. Final current is estimated as average of both sensors values; 73 -** Separated sensors – additional (AUX) sensor is used to measure the current in second series of cells (см. [[Series balancing>>url:https://docs.movicomelectric.com/bin/view/Battery%20management%20systems/BMS%20Main%202.1/3.%20Configuration/3.4%20Battery%20parameters/?HSeriesbalancing#HSeriesbalancing]]); 74 -** Dual range sensor – main sensor is a dual range sensor. Transition to a second range measurements is done by a "Current threshold" parameter; 75 -** Separate dual range sensors – main and additional sensorsand main sensor are dual range sensors, located on the same line (P13 header modification is required!); 96 +* Sensor type – drop-down menu with supported sensor types; 76 76 * Nominal current – rated current of the sensor according to the datasheet, А; 77 77 * Sensitivity – sensitivity of the current sensor according to the datasheet, V / I,,nominal.,,; 78 78 * Zero level – level "0A" of the current sensor, V; ... ... @@ -124,8 +124,8 @@ 124 124 125 125 In this section: 126 126 127 -* Type – type of temperature sensors ;128 -* Mask –mask to ignore the temperature from the corresponding temperature sensors; bit //i// corresponds to temperature input //#(i+1)// of each BMS Logic device; mask 0x5 means that the BMS marks all temperature sensors connected to inputs #1 and #3 of each BMS Logic device as missing and doesn't use them in calculations.148 +* Type – type of temperature sensors. 149 +* Mask - 129 129 130 130 (% class="box infomessage" %) 131 131 ((( ... ... @@ -154,50 +154,67 @@ 154 154 155 155 [[image:1732205046156-597.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="346" width="295"]] 156 156 157 -(% class="box infomessage" %) 158 -((( 159 -A list of available **discrete output assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]]. 160 -))) 178 +**Discrete outputs** in this section: 161 161 162 -If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see [[Low SOC signal>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowSOCsignal"]]). 180 +* No output; 181 +* Low SOC; 182 +* High charging current; 183 +* Cooler; 184 +* Heater; 185 +* Allow charging; 186 +* Precharging; 187 +* Acknowledgement of power down; 188 +* Power up; 163 163 164 -If the " Highbattery charge current" assignment is selected, the output indicates thatthe charging currentexceeds the predefinedvalue (see [[Highchargingcurrentsignal>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHighchargingcurrentsignal"]]).190 +If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see [[Low SOC signal>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowSOCsignal"]]). 165 165 166 -If the " Cooler" assignment is selected, the output indicates theoverheatingofthebattery(see [[Hightemperatureprotection>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]).192 +If the "High battery charge current" assignment is selected, the output indicates that the charging current exceeds the predefined value (see [[High charging current signal>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHighchargingcurrentsignal"]]). 167 167 168 -If the " Heater" assignment is selected, the output indicates thelowbatterytemperature signal(see [[Lowtemperature protection>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]).194 +If the "Cooler" assignment is selected, the output indicates the overheating of the battery (see [[High temperature protection>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]). 169 169 170 -If the " Allow charging" assignment is selected, the output is usedto give thechargertheallowanceto charge thebattery(see [[Chargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5Batterycontrol.WebHome||anchor="HChargingcontrol"]]).196 +If the "Heater" assignment is selected, the output indicates the low battery temperature signal (see [[Low temperature protection>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]). 171 171 172 -If the " Precharging" assignment is selected, the output is used to charge thecapacitiveload(see [[Dischargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).198 +If the "Allow charging" assignment is selected, the output is used to give the charger the allowance to charge the battery (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]]). 173 173 174 -If the " Acknowledgement of power down" assignment is selected, the output is used toacknowledge power down of the BMS. Acknowledgementis outputted whenthechargeand discharge relays havebeenopenedon power down request(see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Dischargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).200 +If the "Precharging" assignment is selected, the output is used to charge the capacitive load (see [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 175 175 176 -If the " Powerup" assignment is selected, the output is used toindicatethepowerstatusof BMS(see[[Power down control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6Batteryprotection.WebHome||anchor="HPowerdowncontrol"]]).202 +If the "Acknowledgement of power down" assignment is selected, the output is used to acknowledge power down of the BMS. Acknowledgement is outputted when the charge and discharge relays have been opened on power down request (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]] and [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 177 177 204 +If the "Power up" assignment is selected, the output is used to indicate the power status of BMS (see [[Power down control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HPowerdowncontrol"]]). 178 178 179 -(% class="box infomessage" %) 180 -((( 181 -A list of available **relay assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]]. 182 -))) 183 183 184 - If the"Charging"assignment isselected, the relayisused tochargethe battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).207 +**Relay assignments** in this section: 185 185 186 -If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]). 209 +* No relay; 210 +* Charging; 211 +* Discharging; 212 +* Allow charging; 213 +* Cooler; 214 +* Heater; 215 +* Precharging; 216 +* Balancing series 1; 217 +* Balancing series 2; 218 +* Discharging (AUX); 219 +* Main contactor; 220 +* Power up. 187 187 188 -If the " Allow charging" assignment is selected, the relay is used togive thechargeran allowanceto chargethebattery (see [[Chargingcontrol>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).222 +If the "Charging" assignment is selected, the relay is used to charge the battery (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]]). 189 189 190 -If the " Cooler" assignment is selected, the relayreceivesasignal indicatingoverheatingofthe battery (see [[High temperature protection>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6 Batteryprotection.WebHome||anchor="HHightemperatureprotection"]])orthesignal"Cooler"(see [[Cooler control>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6Batteryprotection.WebHome||anchor="HCoolercontrol"]]).224 +If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 191 191 192 -If the " Heater" assignment is selected,a low batterytemperaturesignal isoutputted totherelay (see [[Lowtemperatureprotection>>doc:Battery managementsystems.BMS Main2\.1.3\. Configuration.3\.6 Batteryprotection.WebHome||anchor="HLowtemperatureprotection"]])orasignal "Heater"(see [[Heater control>>doc:Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.6Batteryprotection.WebHome||anchor="HHeatercontrol"]]).226 +If the "Allow charging" assignment is selected, the relay is used to give the charger an allowance to charge the battery (see [[Charge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargecontrol"]]). 193 193 194 -If the " Precharging" assignment is selected, the relay isusedtochargethecapacitiveload(see [[Dischargingcontrol>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5Batterycontrol.WebHome||anchor="HDischargingcontrol"]]).228 +If the "Cooler" assignment is selected, the relay receives a signal indicating overheating of the battery (see [[High temperature protection>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]) or the signal "Cooler" (see [[Cooler control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HCoolercontrol"]]). 195 195 230 +If the "Heater" assignment is selected, a low battery temperature signal is outputted to the relay (see [[Low temperature protection>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]) or a signal "Heater" (see [[Heater control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHeatercontrol"]]). 231 + 232 +If the "Precharging" assignment is selected, the relay is used to charge the capacitive load (see [[Discharge control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargecontrol"]]). 233 + 196 196 If the "Balancing series 1" assignment is selected, the relay is used to connect a balancing resistor to the cell series 1 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]). 197 197 198 198 If the "Balancing series 2" assignment is selected, the relay is used to connect a balancing resistor to the cell series 2 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]). 199 199 200 -If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see [[Discharging (AUX) control>>doc: Battery managementsystems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischarging(AUX)control"]]).238 +If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see [[Discharging (AUX) control>>doc:drafts.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischarging(AUX)control"]]). 201 201 202 202 If the "Main contactor" assignment is selected, the relay is used to close the main contactor in the common (minus) power bus. 203 203
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