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1 -Battery management systems.BMS Main 2\.1.3\. Configuration.WebHome
1 +xwiki:drafts.BMS Main 2\.1.3\. Configuration.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
1 +== 3.3.1 Input signals ==
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Input and output signals ==
6 -
7 -=== Input signals ===
8 -
9 9  The BMS Main 2.x board has **4 discrete inputs** of the "dry contact" type. For each discrete input, its purpose and the inversion requirement are specified.
10 10  
11 11  BMS Main 2.x board has **4 analog inputs** for connecting current, temperature and humidity sensors.
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14 14  
15 15  (% id="cke_bm_2415S" style="display:none" %) (%%)To configure the input discrete and analog signals, select the menu "Signals → Input signals":
16 16  
17 -[[image:1732201986070-992.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="290" width="272"]]
11 +[[image:1732201986070-992.png||data-xwiki-image-style-alignment="center" height="290" width="272"]]
18 18  
19 -(% class="box infomessage" %)
20 -(((
21 -A list of available **discrete input assignments **is available in [[Input signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInputsignals"]].
22 -)))
23 23  
24 -If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see [[Battery cover protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HBatterycoverprotection"]]).
14 +Discrete inputs in this section:
25 25  
26 -if the "Charger connected" assignment is selected, the discrete input is involved in the algorithms of charge and discharge control (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
16 +* No input;
17 +* Battery cover – a signal from the battery cover trailer;
18 +* Charger connected – a signal from the charger connector;
19 +* Power up/down request – a signal from the external power monitor which is used for proper powering BMS up or down;
20 +* Inhibit charging – a command to open the charging relay;
21 +* Inhibit discharging – a command to open the discharging relay;
22 +* CH contactor feedback – a feedback signal from the charging contactor;
23 +* DCH contactor feedback – a feedback signal from the discharging contactor;
24 +* Insulation status – a signal from an external insulation monitoring device;
25 +* Charge request – a request for closing the charging contactor;
26 +* Precharge request – a request for closing the precharging contactor;
27 +* Discharge request – a request for closing the discharging contactor;
28 +* PCH contactor feedback – a feedback signal from the precharging contactor;
29 +* CH/DCH contactor feedback – a feedback signal from the charging/discharging contactor;
30 +* Main contactor feedback – a feedback signal from the main contactor.
27 27  
28 -If the "Power up/down request" assignment is selected, the discrete input is involved in the algorithms of opening the charging and discharging relays and sending acknowledgment of power down to the external equipment (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
32 +If the "Signal from the battery cover" assignment is selected, the discrete input is used to monitor the state of the battery cover (see section Battery cover protection).
29 29  
34 +if the "Charger connected" assignment is selected, the discrete input is involved in the algorithms of charge and discharge control (see sections Charge control and Discharge control).
35 +
36 +If the "Power up/down request" assignment is selected, the discrete input is involved in the algorithms of opening the charging and discharging relays and sending acknowledgment of power down to the external equipment (see sections Charge control and Discharge control).
37 +
30 30  If the “Inhibit charging” assignment is selected, the discrete input is used to open the charging relay.
31 31  
32 32  If the “Inhibit discharging” assignment is selected, the discrete input is used to open the discharging relay.
33 33  
34 -If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see [[Contactor feedback check>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HContactorfeedbackcheck"]]).
42 +If the “CH contactor feedback”, “DCH contactor feedback”, “PCH contactor feedback”, “CH/DCH contactor feedback” or “Main contactor feedback” assignment is selected, the discrete input is involved in monitoring the corresponding contactor’s feedback signal (see section Contactor feedback check).
35 35  
36 -If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
44 +If the “Charge request”, “Precharge request” or “Discharge request” assignment is selected, the discrete input is used to control opening the corresponding contactor (see sections Charge control and Discharge control).
37 37  
38 -If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see [[Insulation monitoring>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HInsulationmonitoring"]]).
46 +If the “Insulation status” assignment is selected, the discrete input is used to monitor a signal from an external insulation monitoring device (see section Insulation monitoring).
39 39  
40 40  
41 -**Analog inputs** in this section:
49 +Analog inputs in this section:
42 42  
43 43  * No input;
44 -* Current sensor signal;
45 -* Current sensor reference line;
52 +* Current sensor;
53 +* Current zero level;
46 46  * Temperature sensor;
47 47  * Humidity sensor;
48 -* Current sensor signal (AUX) – additional current sensor for measuring current in a series of cells;
56 +* Current sensor (AUX) – additional current sensor for measuring current in a series of cells;
49 49  * Current zero level (AUX) – zero level bus for additional current sensor.
50 50  
59 +**Assignment of analog inputs must be selected as follows**:
60 +
61 +* Analog Input #1 – Current sensor;
62 +* Analog Input #2 – No input / Current sensor reference line / Current sensor (2nd range) (see note);
63 +* Analog Input #3 – No input / Temperature sensor / Current sensor (AUX);
64 +* Analog Input #4 – No input / Humidity sensor / Current reference line (AUX) / Current sensor (2nd range) (AUX).
65 +
51 51  (% class="box warningmessage" %)
52 52  (((
53 -**Important**: the using of analog input #4 is possible hardware modification of the BMS Main 2.x board.
68 +**Important**: the connection of an additional current sensor (AUX) is possible for special hardware revision of the BMS Main 2.x board. Using an additional current sensor is possible in the configuration when BMS Main serves two galvanically isolated cell series (see section Series balancing).
54 54  )))
55 55  
56 -=== Current sensor ===
71 +(% class="box warningmessage" %)
72 +(((
73 +**Warning: **reassignment of analog inputs is **unacceptable.**
74 +)))
57 57  
76 +(% class="box infomessage" %)
77 +(((
78 +**Note:** The default setting for Analog input #2 is "No signal". If it is necessary to use a current sensor with an additional zero level signal, set the "Current sensor reference line" assignment.
79 +)))
80 +
81 +== 3.3.2 Current sensor ==
82 +
58 58  After selecting the assignment of the analog inputs, you need to configure the parameters of the sensors connected to the board.
59 59  
60 60  To configure the current sensor parameters, select the menu "Signals → Current sensor":
61 61  
62 -[[image:1732202357233-620.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="453" width="284"]]
87 +[[image:1732202357233-620.png||data-xwiki-image-style-alignment="center" height="453" width="284"]]
63 63  
64 64  In the «Primary sensor» и «Auxiliary sensor» sections:
65 65  
66 -* Sensor type – drop-down menu with presets for most popular sensor types;
67 -* Mode – auxiliary sensor mode:
68 -** Disabled – auxiliary sensor is not used:
69 -** Parallel sensors – auxiliary sensor is located in parallel circuit. Final current is estimated as sum of both sensors values;
70 -** Serial sensors – auxiliary sensor is located on the same circuit. Final current is estimated as average of both sensors values;
71 -** Separated sensors – auxiliary sensor is used to measure the current in second series of cells (см. [[Series balancing>>url:https://docs.movicomelectric.com/bin/view/Battery%20management%20systems/BMS%20Main%202.1/3.%20Configuration/3.4%20Battery%20parameters/?HSeriesbalancing#HSeriesbalancing]]);
72 -** Dual range sensor – auxiliary sensor line i used to measure the second coil of dual range sensor;
73 -** Separate dual range sensors – auxiliary sensor and main sensor are dual range sensors, located on the same line (P13 header modification is required!);
91 +* Sensor type – drop-down menu with supported sensor types;
74 74  * Nominal current – rated current of the sensor according to the datasheet, А;
75 75  * Sensitivity – sensitivity of the current sensor according to the datasheet, V / I,,nominal.,,;
76 76  * Zero level – level "0A" of the current sensor, V;
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92 92  
93 93  Calibration of the current sensor (“Calibrate sensor on startup” flag) is necessary if the sensor does not have a reference line (zero level signal).
94 94  
95 -=== Current shunt sensor ===
113 +== 3.3.3 Current shunt sensor ==
96 96  
97 97  To configure the shunt current sensor parameters, select the menu "Signals → Current shunt sensor":
98 98  
99 -[[image:1732202640889-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="342" width="265"]]
117 +[[image:1732202640889-562.png||data-xwiki-image-style-alignment="center" height="342" width="265"]]
100 100  
101 101  In this section:
102 102  
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114 114  ** Current (mean) – a mean value of current measured by the BMS Current Sensor, A (the value is calculated as an average of 100 consistent measurements);
115 115  ** Temperature – a temperature of the shunt sensor, °C.
116 116  
117 -=== Temperature sensor ===
135 +== 3.3.4 Temperature sensor ==
118 118  
119 119  To configure the temperature sensor parameters, select the menu "Signals → Temperature sensor":
120 120  
121 -[[image:1732204766138-628.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="256"]]
139 +[[image:1732204766138-628.png||data-xwiki-image-style-alignment="center" height="112" width="256"]]
122 122  
123 123  In this section:
124 124  
125 -* Type – type of temperature sensors;
126 -* Mask – mask to ignore the temperature from the corresponding temperature sensors; bit //i// corresponds to temperature input //#(i+1)// of each BMS Logic device; mask 0x5 means that the BMS marks all temperature sensors connected to inputs #1 and #3 of each BMS Logic device as missing and doesn't use them in calculations.
143 +* Type – type of temperature sensors.
144 +* Mask -
127 127  
128 128  (% class="box infomessage" %)
129 129  (((
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130 130  **Note:** Temperature sensors connected to the BMS Main 2.x and BMS Logic boards must be the same type.
131 131  )))
132 132  
133 -=== Humidity sensor ===
151 +== 3.3.5 Humidity sensor ==
134 134  
135 135  To set the humidity sensor parameters, select the menu "Signals → Humidity sensor":
136 136  
137 -[[image:1732204899160-307.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="120" width="195"]]
155 +[[image:1732204899160-307.png||data-xwiki-image-style-alignment="center" height="120" width="195"]]
138 138  
139 139   In this section:
140 140  
141 141  * Type – type of the humidity sensor.
142 142  
143 -=== Output signals ===
161 +== 3.3.6 Output signals ==
144 144  
145 145  The BMS Main 2.x board has **4 discrete outputs**. For each discrete output, its purpose and inversion requirement are specified.
146 146  
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150 150  
151 151  To configure output discrete signals and relays, select the menu "Signals → Output signals":
152 152  
153 -[[image:1732205046156-597.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="346" width="295"]]
171 +[[image:1732205046156-597.png||data-xwiki-image-style-alignment="center" height="346" width="295"]]
154 154  
155 -(% class="box infomessage" %)
156 -(((
157 -A list of available **discrete output assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]].
158 -)))
173 +Discrete outputs in this section:
159 159  
160 -If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see [[Low SOC signal>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowSOCsignal"]]).
175 +* No output;
176 +* Low SOC;
177 +* High charging current;
178 +* Cooler;
179 +* Heater;
180 +* Allow charging;
181 +* Precharging;
182 +* Acknowledgement of power down;
183 +* Power up;
161 161  
162 -If the "High battery charge current" assignment is selected, the output indicates that the charging current exceeds the predefined value (see [[High charging current signal>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHighchargingcurrentsignal"]]).
185 +If the "Low SOC" assignment is selected, the output indicates the low battery charge level (see section Low SOC signal).
163 163  
164 -If the "Cooler" assignment is selected, the output indicates the overheating of the battery (see [[High temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]).
187 +If the "High battery charge current" assignment is selected, the output indicates that the charging current exceeds the predefined value (see section High charging current signal).
165 165  
166 -If the "Heater" assignment is selected, the output indicates the low battery temperature signal (see [[Low temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]).
189 +If the "Cooler" assignment is selected, the output indicates the overheating of the battery (see section Temperature protection).
167 167  
168 -If the "Allow charging" assignment is selected, the output is used to give the charger the allowance to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
191 +If the "Heater" assignment is selected, the output indicates the low battery temperature signal (see section Temperature protection).
169 169  
170 -If the "Precharging" assignment is selected, the output is used to charge the capacitive load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
193 +If the "Allow charging" assignment is selected, the output is used to give the charger the allowance to charge the battery (see section Charge control).
171 171  
172 -If the "Acknowledgement of power down" assignment is selected, the output is used to acknowledge power down of the BMS. Acknowledgement is outputted when the charge and discharge relays have been opened on power down request (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]] and [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
195 +If the "Precharging" assignment is selected, the output is used to charge the capacitive load (see section Discharge control).
173 173  
174 -If the "Power up" assignment is selected, the output is used to indicate the power status of BMS (see [[Power down control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HPowerdowncontrol"]]).
197 +If the "Acknowledgement of power down" assignment is selected, the output is used to acknowledge power down of the BMS. Acknowledgement is outputted when the charge and discharge relays have been opened on power down request (see sections Charge control and Discharge control).
175 175  
199 +If the "Power up" assignment is selected, the output is used to indicate the power status of BMS (see section Power down control).
176 176  
177 -(% class="box infomessage" %)
178 -(((
179 -A list of available **relay assignments **is available in [[Internal signals>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HInternalsignals"]].
180 -)))
181 181  
182 -If the "Charging" assignment is selected, the relay is used to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
202 +Relay assignments in this section:
183 183  
184 -If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
204 +* No relay;
205 +* Charging;
206 +* Discharging;
207 +* Allow charging;
208 +* Cooler;
209 +* Heater;
210 +* Precharging;
211 +* Balancing series 1;
212 +* Balancing series 2;
213 +* Discharging (AUX);
214 +* Main contactor;
215 +* Power up.
185 185  
186 -If the "Allow charging" assignment is selected, the relay is used to give the charger an allowance to charge the battery (see [[Charging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HChargingcontrol"]]).
217 +If the "Charging" assignment is selected, the relay is used to charge the battery (see section Charge control).
187 187  
188 -If the "Cooler" assignment is selected, the relay receives a signal indicating overheating of the battery (see [[High temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHightemperatureprotection"]]) or the signal "Cooler" (see [[Cooler control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HCoolercontrol"]]).
219 +If the "Discharging" assignment is selected, the relay is used to connect battery to the load (see section Discharge control).
189 189  
190 -If the "Heater" assignment is selected, a low battery temperature signal is outputted to the relay (see [[Low temperature protection>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HLowtemperatureprotection"]]) or a signal "Heater" (see [[Heater control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.6 Battery protection.WebHome||anchor="HHeatercontrol"]]).
221 +If the "Allow charging" assignment is selected, the relay is used to give the charger an allowance to charge the battery (see section Charge control).
191 191  
192 -If the "Precharging" assignment is selected, the relay is used to charge the capacitive load (see [[Discharging control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischargingcontrol"]]).
223 +If the "Cooler" assignment is selected, the relay receives a signal indicating overheating of the battery (see section Temperature protection) or the signal "Cooler" (see section Cooler control).
193 193  
194 -If the "Balancing series 1" assignment is selected, the relay is used to connect a balancing resistor to the cell series 1 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]).
225 +If the "Heater" assignment is selected, a low battery temperature signal is outputted to the relay (see section Temperature protection) or a signal "Heater" (see section Heater control).
195 195  
196 -If the "Balancing series 2" assignment is selected, the relay is used to connect a balancing resistor to the cell series 2 (see [[Series balancing>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.4 Battery parameters.WebHome||anchor="HSeriesbalancing"]]).
227 +If the "Precharging" assignment is selected, the relay is used to charge the capacitive load (see section Discharge control).
197 197  
198 -If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see [[Discharging (AUX) control>>doc:Battery management systems.BMS Main 2\.1.3\. Configuration.3\.5 Battery control.WebHome||anchor="HDischarging(AUX)control"]]).
229 +If the "Balancing series 1" assignment is selected, the relay is used to connect a balancing resistor to the cell series 1 (see section Series balancing).
199 199  
231 +If the "Balancing series 2" assignment is selected, the relay is used to connect a balancing resistor to the cell series 2 (see section Series balancing).
232 +
233 +If the "Discharging (AUX)" assignment is selected, the relay is used to power external equipment (see section Powering external equipment).
234 +
200 200  If the "Main contactor" assignment is selected, the relay is used to close the main contactor in the common (minus) power bus.
201 201  
202 202  If the "Power up" assignment is selected, the relay is used to close the contactor in the BMS Main power bus.
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