Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementsystems.BMS Main 2\.1.WebHome1 +Additional modules.BMS Main 2\.1.WebHome - Content
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... ... @@ -1,267 +1,188 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 1 += Headers = 3 3 4 -== Safety rules == 5 - 6 -To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS. 7 - 8 -Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured. 9 - 10 -(% class="box errormessage" %) 11 -((( 12 -The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery. 13 -))) 14 - 15 -(% class="box errormessage" %) 16 -((( 17 -The system is not designed to operate with batteries whose total voltage exceeds 1200 V. 18 -))) 19 - 20 -== Installation procedure == 21 - 22 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 23 - 24 - 25 -(% style="width:494px" %) 26 -|**Parameter**|(% style="width:178px" %)**Value** 27 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 17 28 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114 29 -|Mounting holes|(% style="width:178px" %)M3 30 - 31 -== Connection procedure == 32 - 33 -The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 34 - 35 -1. Connect the charging and discharging contactors to the P6-P9 headers. 36 -1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header. 37 -1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 38 -1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 39 - 40 -== Headers description == 41 - 42 42 The BMS Main 2.1 headers are shown in figure below. 43 43 44 -[[image:1731516393377-928.jpeg|| alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]5 +[[The BMS Main 2.1 headers>>image:1731516393377-928.jpeg||height="430" width="428"]] 45 45 46 -(% class="box warningmessage" %) 47 -((( 48 -**Attention!** 49 -All headers are shown from the device side! 50 -))) 51 - 52 52 === P1 – header for power supply === 53 53 54 - Receptacle Housing: Molex39012020.Terminals: Molex 55569 +[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]] 55 55 56 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 11 +|(% style="width:100px" %)**Pin**|(% style="width:502px" %)**Name**|**Description** 12 +|(% style="width:100px" %)**1**|(% style="width:502px" %)**GND**|Ground 13 +|(% style="width:100px" %)**2**|(% style="width:502px" %)**V+**|Supply voltage 9-30V 57 57 58 -|**Pin**|**Name**|**Description** 59 -|**1**|**GND**|Ground 60 -|**2**|**V+**|Supply voltage 9-30V 61 - 62 62 === P15 – header for BMS Logic === 63 63 64 - Receptacle Housing: Molex 430250400.Terminals: Molex 4303017 +[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]] 65 65 66 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 19 +|(% style="width:100px" %)**Pin**|(% style="width:290px" %)**Name**|**Description** 20 +|(% style="width:100px" %)**1**|(% style="width:290px" %)**RS485_A**|RS-485 line A for communication with BMS Logic 21 +|(% style="width:100px" %)**2**|(% style="width:290px" %)**RS485_B**|RS-485 line B for communication with BMS Logic 22 +|(% style="width:100px" %)**3**|(% style="width:290px" %)**+5V**|Supply voltage for BMS Logic 23 +|(% style="width:100px" %)**4**|(% style="width:290px" %)**GND**|Ground 67 67 68 -|**Pin**|**Name**|**Description** 69 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 70 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 71 -|**3**|**+5V**|Supply voltage for BMS Logic 72 -|**4**|**GND**|Ground 73 - 74 74 === P12 – header for current sensor === 75 75 76 - ReceptacleHousing: Molex 430250400. Terminals: Molex 4303027 +[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]] 77 77 78 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 29 +|(% style="width:100px" %)**Pin**|(% style="width:293px" %)**Name**|(% style="width:1129px" %)**Description** 30 +|(% style="width:100px" %)**1**|(% style="width:293px" %)**+5V**|(% style="width:1129px" %)Supply voltage for the current sensor 5V, max 50 mA 31 +|(% style="width:100px" %)**2**|(% style="width:293px" %)**GND**|(% style="width:1129px" %)Ground 32 +|(% style="width:100px" %)**3**|(% style="width:293px" %)**Vcs**|(% style="width:1129px" %)ADC input (current sensor output) 33 +|(% style="width:100px" %)**4**|(% style="width:293px" %)**Vref**|(% style="width:1129px" %)ADC input (current sensor reference signal) 79 79 80 -|**Pin**|**Name**|**Description** 81 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 82 -|**2**|**GND**|Ground 83 -|**3**|**Vcs**|ADC input (current sensor output) 84 -|**4**|**Vref**|ADC input (current sensor reference signal) 85 - 86 86 === P13 – header for humidity sensor === 87 87 88 - Receptacle Housing: Molex 430250400.Terminals: Molex 4303037 +[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]] 89 89 90 -[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]] 39 +|(% style="width:100px" %)**Pin**|(% style="width:292px" %)**Name**|(% style="width:1130px" %)**Description** 40 +|(% style="width:100px" %)**1**|(% style="width:292px" %)**+5V**|(% style="width:1130px" %)Supply voltage 5 V, max 50 mA 41 +|(% style="width:100px" %)**2**|(% style="width:292px" %)**GND**|(% style="width:1130px" %)Ground 42 +|(% style="width:100px" %)**3**|(% style="width:292px" %)**Vhs**|(% style="width:1130px" %)ADC input (humidity sensor output) 43 +|(% style="width:100px" %)**4**|(% style="width:292px" %)**Vts**|(% style="width:1130px" %)ADC input (temperature sensor output) 91 91 92 -|**Pin**|**Name**|**Description** 93 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 94 -|**2**|**GND**|Ground 95 -|**3**|**Vhs**|ADC input (humidity sensor output) 96 -|**4**|**Vts**|ADC input (temperature sensor output) 97 - 98 98 === P8 – header of relay 1 === 99 99 100 - Receptacle Housing: Molex39012020.Terminals: Molex 555647 +[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]] 101 101 102 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 103 - 104 104 By default, relay 1 is used to control the discharging contactor. 105 105 106 -|**Pin**|**Name**|**Description** 107 -|**1**|**V+**|Switching voltage (up to 55V, max 3A)108 -|**2**|**NO**|Normally open contact 51 +|(% style="width:100px" %)**Pin**|(% style="width:291px" %)**Name**|(% style="width:1131px" %)**Description** 52 +|(% style="width:100px" %)**1**|(% style="width:291px" %)**V+**|(% style="width:1131px" %)Switching voltage (up to 55V, max 2A) 53 +|(% style="width:100px" %)**2**|(% style="width:291px" %)**NO**|(% style="width:1131px" %)Normally open contact 109 109 110 -Contactor connection example for all relays: 111 - 112 -[[image:1741619814065-850.png||height="189" width="252"]] 113 - 114 114 === P9 – header of relay 2 === 115 115 116 - Receptacle Housing: Molex39012020.Terminals: Molex 555657 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 117 117 118 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 119 - 120 120 By default, relay 2 is used to output the “Allow charging” signal. 121 121 122 -|**Pin**|**Name**|**Description** 123 -|**1**|**V+**|Switching voltage (up to 55V, max 3A)124 -|**2**|**NO**|Normally open contact 61 +|(% style="width:100px" %)**Pin**|(% style="width:297px" %)**Name**|(% style="width:1125px" %)**Description** 62 +|(% style="width:100px" %)**1**|(% style="width:297px" %)**V+**|(% style="width:1125px" %)Switching voltage (up to 55V, max 2A) 63 +|(% style="width:100px" %)**2**|(% style="width:297px" %)**NO**|(% style="width:1125px" %)Normally open contact 125 125 126 -Contactor connection example: see relay 1. 127 - 128 128 === P6 – header of relay 3 === 129 129 130 - Receptacle Housing: Molex39012020.Terminals: Molex 555667 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 131 131 132 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 133 - 134 134 By default, relay 3 is used to control the charging contactor. 135 135 136 -|**Pin**|**Name**|**Description** 137 -|**1**|**V+**|Switching voltage up to 55V, 138 -up to 8A (board rev. 2.1b), up to 3A (board rev. 2.1c) 139 -|**2**|**NO**|Normally open contact 71 +|(% style="width:100px" %)**Pin**|(% style="width:297px" %)**Name**|(% style="width:1125px" %)**Description** 72 +|(% style="width:100px" %)**1**|(% style="width:297px" %)**V+**|(% style="width:1125px" %)Switching voltage (up to 55V, max 8A) 73 +|(% style="width:100px" %)**2**|(% style="width:297px" %)**NO**|(% style="width:1125px" %)Normally open contact 140 140 141 -Contactor connection example: see relay 1. 142 - 143 143 === P7 – header of relay 4 === 144 144 145 - Receptacle Housing: Molex39012020.Terminals: Molex 555677 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 146 146 147 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 148 - 149 149 By default, relay 4 is used to control the heater. 150 150 151 -|**Pin**|**Name**|**Description** 152 -|**1**|**V+**|Switching voltage up to 55V, 153 -up to 8A (board rev. 2.1b), up to 3A (board rev. 2.1c) 154 -|**2**|**NO**|Normally open contact 81 +|(% style="width:100px" %)**Pin**|(% style="width:298px" %)**Name**|(% style="width:1124px" %)**Description** 82 +|(% style="width:100px" %)**1**|(% style="width:298px" %)**V+**|(% style="width:1124px" %)Switching voltage (up to 55V, max 8A) 83 +|(% style="width:100px" %)**2**|(% style="width:298px" %)**NO**|(% style="width:1124px" %)Normally open contact 155 155 156 -Contactor connection example: see relay 1. 157 - 158 158 === P14 – header for CAN and RS-485 interfaces === 159 159 160 - Receptacle Housing: Molex 430250600.Terminals: Molex 4303087 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]] 161 161 162 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]] 89 +|(% style="width:100px" %)**Pin**|**Name**|**Description** 90 +|(% style="width:100px" %)**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 91 +|(% style="width:100px" %)**2**|**CAN_H**|CAN H line for communication with external equipment 92 +|(% style="width:100px" %)**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 93 +|(% style="width:100px" %)**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 94 +|(% style="width:100px" %)**5**|**CAN_L**|CAN L line for communication with external equipment 95 +|(% style="width:100px" %)**6**|**GND_CAN**|Ground 163 163 164 -(% style="width:641px" %) 165 -|**Pin**|**Name**|**Description** 166 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 167 -|**2**|**CAN_H**|CAN H line for communication with external equipment 168 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 169 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 170 -|**5**|**CAN_L**|CAN L line for communication with external equipment 171 -|**6**|**GND_CAN**|Ground 172 - 173 173 === P21 – CAN termination resistor jumper === 174 174 175 -[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]]99 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]] 176 176 177 177 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 178 178 179 -|**Pin**|**Name**|**Description** 180 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 181 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 103 +|(% style="width:100px" %)**Pin**|(% style="width:299px" %)**Name**|(% style="width:1123px" %)**Description** 104 +|(% style="width:100px" %)**1-2**|(% style="width:299px" %)**120 Ohm**|(% style="width:1123px" %)Termination resistor 120 Ohm is connected 105 +|(% style="width:100px" %)**2-3**|(% style="width:299px" %)**-**|(% style="width:1123px" %)Termination resistor 120 Ohm is not connected 182 182 183 183 === P22 - RS-485 termination resistor jumper === 184 184 185 -[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]]109 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]] 186 186 187 187 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 188 188 189 -|**Pin**|**Name**|**Description** 190 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 191 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 113 +|(% style="width:100px" %)**Pin**|(% style="width:301px" %)**Name**|(% style="width:1121px" %)**Description** 114 +|(% style="width:100px" %)**1-2**|(% style="width:301px" %)**120 Ohm**|(% style="width:1121px" %)Terminating resistor 120 Ohm is connected 115 +|(% style="width:100px" %)**2-3**|(% style="width:301px" %)**-**|(% style="width:1121px" %)Terminating resistor 120 Ohm is not connected 192 192 193 193 === P11 – header for discrete inputs/outputs === 194 194 195 - Receptacle Housing: Molex 430251600.Terminals: Molex 43030119 +[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]] 196 196 197 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 121 +|(% style="width:100px" %)**Pin**|(% style="width:310px" %)**Name**|(% style="width:1112px" %)**Description** 122 +|(% style="width:100px" %)**16**|(% style="width:310px" %)**IN_1**|(% style="width:1112px" %)Discrete input #1 “dry contact” (+5V) 123 +|(% style="width:100px" %)**8**|(% style="width:310px" %)**GND_1**|(% style="width:1112px" %)Discrete input #1 “dry contact” (ground) 124 +|(% style="width:100px" %)**15**|(% style="width:310px" %)**IN_2**|(% style="width:1112px" %)Discrete input #2 “dry contact” (+5V) 125 +|(% style="width:100px" %)**7**|(% style="width:310px" %)**GND_2**|(% style="width:1112px" %)Discrete input #2 “dry contact” (ground) 126 +|(% style="width:100px" %)**14**|(% style="width:310px" %)**IN_3**|(% style="width:1112px" %)Discrete input #3 “dry contact” (+5V) 127 +|(% style="width:100px" %)**6**|(% style="width:310px" %)**GND_3**|(% style="width:1112px" %)Discrete input #3 “dry contact” (ground) 128 +|(% style="width:100px" %)**13**|(% style="width:310px" %)**IN_4**|(% style="width:1112px" %)Discrete input #4 “dry contact” (+5V) 129 +|(% style="width:100px" %)**5**|(% style="width:310px" %)**GND_4**|(% style="width:1112px" %)Discrete input #4 “dry contact” (ground) 130 +|(% style="width:100px" %)**12**|(% style="width:310px" %)**OUT_4**|(% style="width:1112px" %)Discrete output #4 (+5V, 20mA) 131 +|(% style="width:100px" %)**4**|(% style="width:310px" %)**GND_OUT_4**|(% style="width:1112px" %)Discrete output #4 (ground) 132 +|(% style="width:100px" %)**11**|(% style="width:310px" %)**OUT_3**|(% style="width:1112px" %)Discrete output #3 (+5V, 20mA) 133 +|(% style="width:100px" %)**3**|(% style="width:310px" %)**GND_OUT_3**|(% style="width:1112px" %)Discrete output #3 (ground) 134 +|(% style="width:100px" %)**10**|(% style="width:310px" %)**OUT_2**|(% style="width:1112px" %)Discrete output #2 (+5V, 20mA) 135 +|(% style="width:100px" %)**2**|(% style="width:310px" %)**GND_OUT_2**|(% style="width:1112px" %)Discrete output #2 (ground) 136 +|(% style="width:100px" %)**9**|(% style="width:310px" %)**OUT_1**|(% style="width:1112px" %)Discrete output #1 (+5V, 20mA) 137 +|(% style="width:100px" %)**1**|(% style="width:310px" %)**GND_OUT_1**|(% style="width:1112px" %)Discrete output #1 (ground) 198 198 199 -|**Pin**|**Name**|**Description** 200 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 201 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 202 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 203 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 204 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 205 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 206 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 207 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 208 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 209 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 210 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 211 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 212 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 213 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 214 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 215 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 139 += Indicators = 216 216 217 -== Indicators == 218 - 219 219 === DS1 – power indicator === 220 220 221 -|**State**|**Description** 222 -|**Lights red**|The device is powered 223 -|**Off**|The device is not powered 143 +|(% style="width:100px" %)**State**|**Description** 144 +|(% style="width:100px" %)**Lights red**|The device is powered 145 +|(% style="width:100px" %)**Off**|The device is not powered 224 224 225 225 === DS2 – operation indicator === 226 226 227 -|**State**|**Description** 228 -|**Blinking green**|The BMS firmware is running 229 -|**Off**|The BMS firmware is not running 149 +|(% style="width:100px" %)**State**|**Description** 150 +|(% style="width:100px" %)**Blinking green**|The BMS firmware is running 151 +|(% style="width:100px" %)**Off**|The BMS firmware is not running 230 230 231 231 === DS3 – communication indicator === 232 232 233 -|**State**|**Description** 234 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 235 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 155 +|(% style="width:100px" %)**State**|**Description** 156 +|(% style="width:100px" %)**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 157 +|(% style="width:100px" %)**Blinking yellow (25Hz)**|Communication with BMS Logic is established 236 236 237 237 === DS4 – error indicator === 238 238 161 +|(% style="width:100px" %)**State**|**Description** 162 +|(% style="width:100px" %)**Blinking red**|Errors in communication with BMS Logic 239 239 240 -|(**State**|**Description** 241 -|(**Blinking red**|Errors in communication with BMS Logic 242 - 243 243 === DS7 – relay 1 indicator === 244 244 245 -|**State**|**Description** 246 -|**Lights green**|Relay #1 is closed 247 -|**Off**|Relay #1 is opened 166 +|(% style="width:100px" %)**State**|**Description** 167 +|(% style="width:100px" %)**Lights green**|Relay #1 is closed 168 +|(% style="width:100px" %)**Off**|Relay #1 is opened 248 248 249 249 === DS8 – relay 2 indicator === 250 250 251 -|**State**|**Description** 252 -|**Lights green**|Relay #2 is closed 253 -|**Off**|Relay #2 is opened 172 +|(% style="width:100px" %)**State**|**Description** 173 +|(% style="width:100px" %)**Lights green**|Relay #2 is closed 174 +|(% style="width:100px" %)**Off**|Relay #2 is opened 254 254 255 255 === DS5 – relay 3 indicator === 256 256 257 -|**State**|**Description** 258 -|**Lights green**|Relay #3 is closed 259 -|**Off**|Relay #3 is opened 178 +|(% style="width:100px" %)**State**|**Description** 179 +|(% style="width:100px" %)**Lights green**|Relay #3 is closed 180 +|(% style="width:100px" %)**Off**|Relay #3 is opened 260 260 261 261 === DS6 – relay 4 indicator === 262 262 263 -|**State**|**Description** 264 -|**Lights green**|Relay #4 is closed 265 -|**Off**|Relay #4 is opened 184 +|(% style="width:100px" %)**State**|**Description** 185 +|(% style="width:100px" %)**Lights green**|Relay #4 is closed 186 +|(% style="width:100px" %)**Off**|Relay #4 is opened 266 266 267 267
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