Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection procedure - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementystems.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,20 +18,3 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 3 - 4 -== Installation procedure == 5 - 6 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 7 - 8 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 9 - 10 -(% style="width:494px" %) 11 -|**Parameter**|(% style="width:178px" %)**Value** 12 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32 13 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114 14 -|Mounting holes|(% style="width:178px" %)M3 15 - 16 -== Connection procedure == 17 - 18 18 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 19 19 20 20 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -22,223 +22,215 @@ 22 22 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 23 23 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 24 24 25 -= =Headers description ==8 += Headers description = 26 26 27 27 The BMS Main 2.1 headers are shown in figure below. 28 28 29 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 30 30 31 -(% class="box warningmessage" %) 32 -((( 33 -**Attention!** 34 -All headers are shown from the device side! 35 -))) 14 +(% class="wikigeneratedid" %) 15 +Following chapters describes the BMS Main 2.1 headers pinout. 36 36 37 37 === P1 – header for power supply === 38 38 39 - Receptacle Housing: Molex39012020.Terminals: Molex555619 +[[image:1731516593096-166.png||height="80" width="42"]] 40 40 41 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 21 +(% style="width:339px" %) 22 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 23 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 42 42 43 -|**Pin**|**Name**|**Description** 44 -|**1**|**GND**|Ground 45 -|**2**|**V+**|Supply voltage 9-30V 46 - 47 47 === P15 – header for BMS Logic === 48 48 49 - Receptacle Housing: Molex 430250400.Terminals: Molex4303028 +[[image:1731516577472-301.png||height="77" width="71"]] 50 50 51 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 30 +(% style="width:524px" %) 31 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 32 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 33 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 34 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 52 52 53 -|**Pin**|**Name**|**Description** 54 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 55 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 56 -|**3**|**+5V**|Supply voltage for BMS Logic 57 -|**4**|**GND**|Ground 58 - 59 59 === P12 – header for current sensor === 60 60 61 - Receptacle Housing: Molex 430250400.Terminals: Molex4303039 +[[image:1731516685999-633.png||height="74" width="68"]] 62 62 63 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 41 +(% style="width:531px" %) 42 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 43 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 44 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 45 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 64 64 65 -|**Pin**|**Name**|**Description** 66 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 67 -|**2**|**GND**|Ground 68 -|**3**|**Vcs**|ADC input (current sensor output) 69 -|**4**|**Vref**|ADC input (current sensor reference signal) 70 - 71 71 === P13 – header for humidity sensor === 72 72 73 - Receptacle Housing: Molex 430250400.Terminals: Molex4303050 +[[image:1731516942455-641.png||height="70" width="64"]] 74 74 75 -[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]] 52 +(% style="width:531px" %) 53 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 54 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 55 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 56 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 76 76 77 -|**Pin**|**Name**|**Description** 78 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 79 -|**2**|**GND**|Ground 80 -|**3**|**Vhs**|ADC input (humidity sensor output) 81 -|**4**|**Vts**|ADC input (temperature sensor output) 82 - 83 83 === P8 – header of relay 1 === 84 84 85 - Receptacle Housing: Molex39012020.Terminals: Molex555661 +[[image:1731517023208-641.png||height="80" width="42"]] 86 86 87 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 88 - 89 89 By default, relay 1 is used to control the discharging contactor. 90 90 91 -|**Pin**|**Name**|**Description** 92 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 93 -|**2**|**NO**|Normally open contact 65 +(% style="width:527px" %) 66 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 67 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 94 94 95 -Contactor 96 - 97 97 === P9 – header of relay 2 === 98 98 99 - Receptacle Housing: Molex39012020.Terminals: Molex555672 +[[image:1731517025702-799.png||height="71" width="37"]] 100 100 101 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 102 - 103 103 By default, relay 2 is used to output the “Allow charging” signal. 104 104 105 -|**Pin**|**Name**|**Description** 106 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 107 -|**2**|**NO**|Normally open contact 76 +(% style="width:524px" %) 77 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 78 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 108 108 109 109 === P6 – header of relay 3 === 110 110 111 - Receptacle Housing: Molex39012020.Terminals: Molex555683 +[[image:1731517025702-799.png||height="67" width="35"]] 112 112 113 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 114 - 115 115 By default, relay 3 is used to control the charging contactor. 116 116 117 - |**Pin**|**Name**|**Description**118 -|** 1**|**V+**|Switchingvoltageup55V,119 - upto8A(boardrev.2.1b),up to3A(boardrev. 2.1c)120 -|**2**|**NO**|Normally open contact 87 +(% style="width:524px" %) 88 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 89 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 121 121 122 122 === P7 – header of relay 4 === 123 123 124 - Receptacle Housing: Molex39012020.Terminals: Molex 555694 +[[image:1731517025702-799.png||height="65" width="34"]] 125 125 126 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 127 - 128 128 By default, relay 4 is used to control the heater. 129 129 130 - |**Pin**|**Name**|**Description**131 -|** 1**|**V+**|Switchingvoltageup55V,132 - upto8A(boardrev.2.1b),up to3A(boardrev. 2.1c)133 -|**2**|**NO**|Normally open contact 98 +(% style="width:530px" %) 99 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 100 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 134 134 135 135 === P14 – header for CAN and RS-485 interfaces === 136 136 137 - Receptacle Housing: Molex 430250600.Terminals: Molex43030105 +[[image:1731517180930-597.png||height="81" width="113"]] 138 138 139 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]] 140 - 141 141 (% style="width:641px" %) 142 -|**Pin**|**Name**|**Description** 143 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 144 -|**2**|**CAN_H**|CAN H line for communication with external equipment 145 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 146 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 147 -|**5**|**CAN_L**|CAN L line for communication with external equipment 148 -|**6**|**GND_CAN**|Ground 108 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 109 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 110 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 111 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 112 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 113 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 114 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 149 149 150 150 === P21 – CAN termination resistor jumper === 151 151 152 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"height="78" width="149"]]118 +[[image:1731517188900-976.png||height="78" width="149"]] 153 153 154 154 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 155 155 156 -|**Pin**|**Name**|**Description** 157 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 158 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 122 +(% style="width:643px" %) 123 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 124 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 125 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 159 159 160 160 === P22 - RS-485 termination resistor jumper === 161 161 162 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"height="81" width="155"]]129 +[[image:1731517195672-298.png||height="81" width="155"]] 163 163 164 164 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 165 165 166 -|**Pin**|**Name**|**Description** 167 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 168 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 133 +(% style="width:644px" %) 134 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 135 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 136 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 169 169 170 170 === P11 – header for discrete inputs/outputs === 171 171 172 - Receptacle Housing: Molex 430251600.Terminals: Molex43030140 +[[image:1731517206246-979.png||height="81" width="258"]] 173 173 174 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 142 +(% style="width:584px" %) 143 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 144 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 145 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 146 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 147 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 148 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 149 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 150 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 151 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 152 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 153 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 154 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 155 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 156 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 157 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 158 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 159 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 175 175 176 -|**Pin**|**Name**|**Description** 177 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 178 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 179 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 180 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 181 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 182 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 183 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 184 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 185 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 186 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 187 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 188 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 189 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 190 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 191 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 192 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 161 += Indicators = 193 193 194 -== Indicators == 195 - 196 196 === DS1 – power indicator === 197 197 198 -|**State**|**Description** 199 -|**Lights red**|The device is powered 200 -|**Off**|The device is not powered 165 +(% style="width:442px" %) 166 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 167 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 168 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 201 201 202 202 === DS2 – operation indicator === 203 203 204 -|**State**|**Description** 205 -|**Blinking green**|The BMS firmware is running 206 -|**Off**|The BMS firmware is not running 172 +(% style="width:442px" %) 173 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 174 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 175 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 207 207 208 208 === DS3 – communication indicator === 209 209 210 -|**State**|**Description** 211 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 212 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 179 +(% style="width:539px" %) 180 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 181 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 182 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 213 213 214 214 === DS4 – error indicator === 215 215 186 +(% style="width:539px" %) 187 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 188 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 216 216 217 -|(**State**|**Description** 218 -|(**Blinking red**|Errors in communication with BMS Logic 219 - 220 220 === DS7 – relay 1 indicator === 221 221 222 -|**State**|**Description** 223 -|**Lights green**|Relay #1 is closed 224 -|**Off**|Relay #1 is opened 192 +(% style="width:541px" %) 193 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 194 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 195 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 225 225 226 226 === DS8 – relay 2 indicator === 227 227 228 -|**State**|**Description** 229 -|**Lights green**|Relay #2 is closed 230 -|**Off**|Relay #2 is opened 231 231 200 +(% style="width:542px" %) 201 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 202 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 203 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 204 + 232 232 === DS5 – relay 3 indicator === 233 233 234 -|**State**|**Description** 235 -|**Lights green**|Relay #3 is closed 236 -|**Off**|Relay #3 is opened 207 +(% style="width:542px" %) 208 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 209 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 210 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 237 237 238 238 === DS6 – relay 4 indicator === 239 239 240 -|**State**|**Description** 241 -|**Lights green**|Relay #4 is closed 242 -|**Off**|Relay #4 is opened 214 +(% style="width:542px" %) 215 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 216 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 217 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 243 243 244 244
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