Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection procedure - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementsystems.BMS Main 2\.1.WebHome1 +Controllers.BMS Main 2\.1.WebHome - Content
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... ... @@ -1,20 +18,3 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 3 - 4 -== Installation procedure == 5 - 6 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 7 - 8 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 9 - 10 -(% style="width:494px" %) 11 -|**Parameter**|(% style="width:178px" %)**Value** 12 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32 13 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114 14 -|Mounting holes|(% style="width:178px" %)M3 15 - 16 -== Connection procedure == 17 - 18 18 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 19 19 20 20 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -22,221 +22,215 @@ 22 22 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 23 23 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 24 24 25 -= =Headers description ==8 += Headers description = 26 26 27 27 The BMS Main 2.1 headers are shown in figure below. 28 28 29 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 30 30 31 -(% class="box warningmessage" %) 32 -((( 33 -**Attention!** 34 -All headers are shown from the device side! 35 -))) 14 +(% class="wikigeneratedid" %) 15 +Following chapters describes the BMS Main 2.1 headers pinout. 36 36 37 37 === P1 – header for power supply === 38 38 39 - Receptacle Housing: Molex39012020.Terminals: Molex 555619 +[[image:1731516593096-166.png]] 40 40 41 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 21 +(% style="width:339px" %) 22 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 23 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 42 42 43 -|**Pin**|**Name**|**Description** 44 -|**1**|**GND**|Ground 45 -|**2**|**V+**|Supply voltage 9-30V 46 - 47 47 === P15 – header for BMS Logic === 48 48 49 - Receptacle Housing: Molex 430250400.Terminals: Molex 4303028 +[[image:1731516577472-301.png]] 50 50 51 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 30 +(% style="width:524px" %) 31 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 32 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 33 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 34 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 52 52 53 -|**Pin**|**Name**|**Description** 54 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 55 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 56 -|**3**|**+5V**|Supply voltage for BMS Logic 57 -|**4**|**GND**|Ground 58 - 59 59 === P12 – header for current sensor === 60 60 61 - Receptacle Housing: Molex 430250400. Terminals: Molex 4303039 +[[image:1731516685999-633.png]] 62 62 63 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 41 +(% style="width:531px" %) 42 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 43 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 44 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 45 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 64 64 65 -|**Pin**|**Name**|**Description** 66 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 67 -|**2**|**GND**|Ground 68 -|**3**|**Vcs**|ADC input (current sensor output) 69 -|**4**|**Vref**|ADC input (current sensor reference signal) 70 - 71 71 === P13 – header for humidity sensor === 72 72 73 - Receptacle Housing: Molex 430250400.Terminals: Molex 4303050 +[[image:1731516942455-641.png]] 74 74 75 -[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]] 52 +(% style="width:531px" %) 53 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 54 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 55 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 56 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 76 76 77 -|**Pin**|**Name**|**Description** 78 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 79 -|**2**|**GND**|Ground 80 -|**3**|**Vhs**|ADC input (humidity sensor output) 81 -|**4**|**Vts**|ADC input (temperature sensor output) 82 - 83 83 === P8 – header of relay 1 === 84 84 85 - Receptacle Housing: Molex39012020.Terminals: Molex 555661 +[[image:1731517023208-641.png]] 86 86 87 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 88 - 89 89 By default, relay 1 is used to control the discharging contactor. 90 90 91 -|**Pin**|**Name**|**Description** 92 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 93 -|**2**|**NO**|Normally open contact 65 +(% style="width:527px" %) 66 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 67 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 94 94 95 95 === P9 – header of relay 2 === 96 96 97 - Receptacle Housing: Molex39012020.Terminals: Molex 555672 +[[image:1731517025702-799.png]] 98 98 99 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 100 - 101 101 By default, relay 2 is used to output the “Allow charging” signal. 102 102 103 -|**Pin**|**Name**|**Description** 104 -|**1**|**V+**|Switching voltage (up to 55V, max 3A) 105 -|**2**|**NO**|Normally open contact 76 +(% style="width:524px" %) 77 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 78 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 106 106 107 107 === P6 – header of relay 3 === 108 108 109 - Receptacle Housing: Molex39012020.Terminals: Molex 555683 +[[image:1731517025702-799.png]] 110 110 111 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 112 - 113 113 By default, relay 3 is used to control the charging contactor. 114 114 115 - |**Pin**|**Name**|**Description**116 -|** 1**|**V+**|Switchingvoltageup55V,117 - upto8A(boardrev.2.1b),up to3A(boardrev. 2.1c)118 -|**2**|**NO**|Normally open contact 87 +(% style="width:524px" %) 88 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 89 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 119 119 120 120 === P7 – header of relay 4 === 121 121 122 - Receptacle Housing: Molex39012020.Terminals: Molex 555694 +[[image:1731517025702-799.png]] 123 123 124 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 125 - 126 126 By default, relay 4 is used to control the heater. 127 127 128 - |**Pin**|**Name**|**Description**129 -|** 1**|**V+**|Switchingvoltageup55V,130 - upto8A(boardrev.2.1b),up to3A(boardrev. 2.1c)131 -|**2**|**NO**|Normally open contact 98 +(% style="width:530px" %) 99 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 100 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 132 132 133 133 === P14 – header for CAN and RS-485 interfaces === 134 134 135 - Receptacle Housing: Molex 430250600.Terminals: Molex 43030105 +[[image:1731517180930-597.png]] 136 136 137 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]] 138 - 139 139 (% style="width:641px" %) 140 -|**Pin**|**Name**|**Description** 141 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 142 -|**2**|**CAN_H**|CAN H line for communication with external equipment 143 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 144 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 145 -|**5**|**CAN_L**|CAN L line for communication with external equipment 146 -|**6**|**GND_CAN**|Ground 108 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 109 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 110 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 111 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 112 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 113 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 114 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 147 147 148 148 === P21 – CAN termination resistor jumper === 149 149 150 -[[image:1731517188900-976.png ||data-xwiki-image-style-alignment="center" height="78" width="149"]]118 +[[image:1731517188900-976.png]] 151 151 152 152 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 153 153 154 -|**Pin**|**Name**|**Description** 155 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 156 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 122 +(% style="width:643px" %) 123 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 124 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 125 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 157 157 158 158 === P22 - RS-485 termination resistor jumper === 159 159 160 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"height="81" width="155"]]129 +[[image:1731517195672-298.png||height="81" width="155"]] 161 161 162 162 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 163 163 164 -|**Pin**|**Name**|**Description** 165 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 166 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 133 +(% style="width:644px" %) 134 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 135 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 136 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 167 167 168 168 === P11 – header for discrete inputs/outputs === 169 169 170 - Receptacle Housing: Molex 430251600.Terminals: Molex 43030140 +[[image:1731517206246-979.png]] 171 171 172 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 142 +(% style="width:584px" %) 143 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 144 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 145 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 146 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 147 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 148 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 149 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 150 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 151 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 152 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 153 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 154 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 155 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 156 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 157 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 158 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 159 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 173 173 174 -|**Pin**|**Name**|**Description** 175 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 176 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 177 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 178 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 179 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 180 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 181 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 182 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 183 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 184 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 185 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 186 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 187 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 188 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 189 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 190 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 161 += Indicators = 191 191 192 -== Indicators == 193 - 194 194 === DS1 – power indicator === 195 195 196 -|**State**|**Description** 197 -|**Lights red**|The device is powered 198 -|**Off**|The device is not powered 165 +(% style="width:442px" %) 166 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 167 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 168 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 199 199 200 200 === DS2 – operation indicator === 201 201 202 -|**State**|**Description** 203 -|**Blinking green**|The BMS firmware is running 204 -|**Off**|The BMS firmware is not running 172 +(% style="width:442px" %) 173 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 174 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 175 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 205 205 206 206 === DS3 – communication indicator === 207 207 208 -|**State**|**Description** 209 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 210 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 179 +(% style="width:539px" %) 180 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 181 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 182 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 211 211 212 212 === DS4 – error indicator === 213 213 186 +(% style="width:539px" %) 187 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 188 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 214 214 215 -|(**State**|**Description** 216 -|(**Blinking red**|Errors in communication with BMS Logic 217 - 218 218 === DS7 – relay 1 indicator === 219 219 220 -|**State**|**Description** 221 -|**Lights green**|Relay #1 is closed 222 -|**Off**|Relay #1 is opened 192 +(% style="width:541px" %) 193 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 194 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 195 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 223 223 224 224 === DS8 – relay 2 indicator === 225 225 226 -|**State**|**Description** 227 -|**Lights green**|Relay #2 is closed 228 -|**Off**|Relay #2 is opened 229 229 200 +(% style="width:542px" %) 201 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 202 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 203 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 204 + 230 230 === DS5 – relay 3 indicator === 231 231 232 -|**State**|**Description** 233 -|**Lights green**|Relay #3 is closed 234 -|**Off**|Relay #3 is opened 207 +(% style="width:542px" %) 208 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 209 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 210 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 235 235 236 236 === DS6 – relay 4 indicator === 237 237 238 -|**State**|**Description** 239 -|**Lights green**|Relay #4 is closed 240 -|**Off**|Relay #4 is opened 214 +(% style="width:542px" %) 215 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 216 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 217 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 241 241 242 242
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