Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection procedure - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementystems.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,20 +18,3 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 3 - 4 -== Installation procedure == 5 - 6 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 7 - 8 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 9 - 10 -(% style="width:494px" %) 11 -|**Parameter**|(% style="width:178px" %)**Value** 12 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32 13 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114 14 -|Mounting holes|(% style="width:178px" %)M3 15 - 16 -== Connection procedure == 17 - 18 18 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 19 19 20 20 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -22,219 +22,215 @@ 22 22 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 23 23 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 24 24 25 -= =Headers description ==8 += Headers description = 26 26 27 27 The BMS Main 2.1 headers are shown in figure below. 28 28 29 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 30 30 31 -(% class="box warningmessage" %) 32 -((( 33 -**Attention!** 34 -All headers are shown from the device side! 35 -))) 14 +(% class="wikigeneratedid" %) 15 +Following chapters describes the BMS Main 2.1 headers pinout. 36 36 37 37 === P1 – header for power supply === 38 38 39 - Receptacle Housing: Molex39012020.Terminals: Molex555619 +[[image:1731516593096-166.png||height="80" width="42"]] 40 40 41 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 21 +(% style="width:339px" %) 22 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 23 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 42 42 43 -|**Pin**|**Name**|**Description** 44 -|**1**|**GND**|Ground 45 -|**2**|**V+**|Supply voltage 9-30V 46 - 47 47 === P15 – header for BMS Logic === 48 48 49 - Receptacle Housing: Molex 430250400.Terminals: Molex4303028 +[[image:1731516577472-301.png||height="77" width="71"]] 50 50 51 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 30 +(% style="width:524px" %) 31 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 32 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 33 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 34 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 52 52 53 -|**Pin**|**Name**|**Description** 54 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 55 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 56 -|**3**|**+5V**|Supply voltage for BMS Logic 57 -|**4**|**GND**|Ground 58 - 59 59 === P12 – header for current sensor === 60 60 61 - Receptacle Housing: Molex 430250400.Terminals: Molex4303039 +[[image:1731516685999-633.png||height="74" width="68"]] 62 62 63 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 41 +(% style="width:531px" %) 42 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 43 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 44 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 45 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 64 64 65 -|**Pin**|**Name**|**Description** 66 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 67 -|**2**|**GND**|Ground 68 -|**3**|**Vcs**|ADC input (current sensor output) 69 -|**4**|**Vref**|ADC input (current sensor reference signal) 70 - 71 71 === P13 – header for humidity sensor === 72 72 73 - Receptacle Housing: Molex 430250400.Terminals: Molex4303050 +[[image:1731516942455-641.png||height="70" width="64"]] 74 74 75 -[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]] 52 +(% style="width:531px" %) 53 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 54 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 55 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 56 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 76 76 77 -|**Pin**|**Name**|**Description** 78 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 79 -|**2**|**GND**|Ground 80 -|**3**|**Vhs**|ADC input (humidity sensor output) 81 -|**4**|**Vts**|ADC input (temperature sensor output) 82 - 83 83 === P8 – header of relay 1 === 84 84 85 - Receptacle Housing: Molex39012020.Terminals: Molex555661 +[[image:1731517023208-641.png||height="80" width="42"]] 86 86 87 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 88 - 89 89 By default, relay 1 is used to control the discharging contactor. 90 90 91 -|**Pin**|**Name**|**Description** 92 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 93 -|**2**|**NO**|Normally open contact 65 +(% style="width:527px" %) 66 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 67 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 94 94 95 95 === P9 – header of relay 2 === 96 96 97 - Receptacle Housing: Molex39012020.Terminals: Molex555672 +[[image:1731517025702-799.png||height="71" width="37"]] 98 98 99 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 100 - 101 101 By default, relay 2 is used to output the “Allow charging” signal. 102 102 103 -|**Pin**|**Name**|**Description** 104 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 105 -|**2**|**NO**|Normally open contact 76 +(% style="width:524px" %) 77 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 78 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 106 106 107 107 === P6 – header of relay 3 === 108 108 109 - Receptacle Housing: Molex39012020.Terminals: Molex555683 +[[image:1731517025702-799.png||height="67" width="35"]] 110 110 111 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 112 - 113 113 By default, relay 3 is used to control the charging contactor. 114 114 115 -|**Pin**|**Name**|**Description** 116 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 117 -|**2**|**NO**|Normally open contact 87 +(% style="width:524px" %) 88 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 89 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 118 118 119 119 === P7 – header of relay 4 === 120 120 121 - Receptacle Housing: Molex39012020.Terminals: Molex 555694 +[[image:1731517025702-799.png||height="65" width="34"]] 122 122 123 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 124 - 125 125 By default, relay 4 is used to control the heater. 126 126 127 -|**Pin**|**Name**|**Description** 128 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 129 -|**2**|**NO**|Normally open contact 98 +(% style="width:530px" %) 99 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 100 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 130 130 131 131 === P14 – header for CAN and RS-485 interfaces === 132 132 133 - Receptacle Housing: Molex 430250600.Terminals: Molex43030105 +[[image:1731517180930-597.png||height="81" width="113"]] 134 134 135 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]] 136 - 137 137 (% style="width:641px" %) 138 -|**Pin**|**Name**|**Description** 139 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 140 -|**2**|**CAN_H**|CAN H line for communication with external equipment 141 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 142 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 143 -|**5**|**CAN_L**|CAN L line for communication with external equipment 144 -|**6**|**GND_CAN**|Ground 108 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 109 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 110 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 111 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 112 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 113 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 114 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 145 145 146 146 === P21 – CAN termination resistor jumper === 147 147 148 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"height="78" width="149"]]118 +[[image:1731517188900-976.png||height="78" width="149"]] 149 149 150 150 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 151 151 152 -|**Pin**|**Name**|**Description** 153 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 154 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 122 +(% style="width:643px" %) 123 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 124 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 125 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 155 155 156 156 === P22 - RS-485 termination resistor jumper === 157 157 158 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"height="81" width="155"]]129 +[[image:1731517195672-298.png||height="81" width="155"]] 159 159 160 160 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 161 161 162 -|**Pin**|**Name**|**Description** 163 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 164 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 133 +(% style="width:644px" %) 134 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 135 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 136 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 165 165 166 166 === P11 – header for discrete inputs/outputs === 167 167 168 - Receptacle Housing: Molex 430251600.Terminals: Molex43030140 +[[image:1731517206246-979.png||height="81" width="258"]] 169 169 170 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 142 +(% style="width:584px" %) 143 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 144 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 145 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 146 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 147 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 148 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 149 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 150 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 151 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 152 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 153 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 154 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 155 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 156 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 157 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 158 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 159 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 171 171 172 -|**Pin**|**Name**|**Description** 173 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 174 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 175 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 176 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 177 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 178 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 179 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 180 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 181 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 182 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 183 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 184 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 185 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 186 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 187 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 188 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 161 += Indicators = 189 189 190 -== Indicators == 191 - 192 192 === DS1 – power indicator === 193 193 194 -|**State**|**Description** 195 -|**Lights red**|The device is powered 196 -|**Off**|The device is not powered 165 +(% style="width:442px" %) 166 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 167 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 168 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 197 197 198 198 === DS2 – operation indicator === 199 199 200 -|**State**|**Description** 201 -|**Blinking green**|The BMS firmware is running 202 -|**Off**|The BMS firmware is not running 172 +(% style="width:442px" %) 173 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 174 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 175 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 203 203 204 204 === DS3 – communication indicator === 205 205 206 -|**State**|**Description** 207 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 208 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 179 +(% style="width:539px" %) 180 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 181 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 182 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 209 209 210 210 === DS4 – error indicator === 211 211 186 +(% style="width:539px" %) 187 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 188 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 212 212 213 -|(**State**|**Description** 214 -|(**Blinking red**|Errors in communication with BMS Logic 215 - 216 216 === DS7 – relay 1 indicator === 217 217 218 -|**State**|**Description** 219 -|**Lights green**|Relay #1 is closed 220 -|**Off**|Relay #1 is opened 192 +(% style="width:541px" %) 193 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 194 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 195 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 221 221 222 222 === DS8 – relay 2 indicator === 223 223 224 -|**State**|**Description** 225 -|**Lights green**|Relay #2 is closed 226 -|**Off**|Relay #2 is opened 227 227 200 +(% style="width:542px" %) 201 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 202 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 203 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 204 + 228 228 === DS5 – relay 3 indicator === 229 229 230 -|**State**|**Description** 231 -|**Lights green**|Relay #3 is closed 232 -|**Off**|Relay #3 is opened 207 +(% style="width:542px" %) 208 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 209 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 210 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 233 233 234 234 === DS6 – relay 4 indicator === 235 235 236 -|**State**|**Description** 237 -|**Lights green**|Relay #4 is closed 238 -|**Off**|Relay #4 is opened 214 +(% style="width:542px" %) 215 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 216 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 217 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 239 239 240 240
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