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From version 56.1
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To version 25.3
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Summary

Details

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Title
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1 -2. Installation and connection
1 +2. Connection procedure
Parent
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1 -Battery management systems.BMS Main 2\.1.WebHome
1 +drafts.bms-main-2-1.WebHome
Content
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1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Installation and connection =
3 -
4 -== Installation procedure ==
5 -
6 -Overall and mounting dimensions of the BMS Main 2.1 are shown below.
7 -
8 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
9 -
10 -(% style="width:494px" %)
11 -|**Parameter**|(% style="width:178px" %)**Value**
12 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32
13 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114
14 -|Mounting holes|(% style="width:178px" %)M3
15 -
16 -== Connection procedure ==
17 -
18 18  The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
19 19  
20 20  1. Connect the charging and discharging contactors to the P6-P9 headers.
... ... @@ -22,219 +22,215 @@
22 22  1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
23 23  1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
24 24  
25 -== ​​​​Headers description ==
8 += ​​​​Headers description =
26 26  
27 27  The BMS Main 2.1 headers are shown in figure below.
28 28  
29 -[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]
30 30  
31 -(% class="box warningmessage" %)
32 -(((
33 -**Attention!**
34 -All headers are shown from the device side!
35 -)))
14 +(% class="wikigeneratedid" %)
15 +Following chapters describes the BMS Main 2.1 headers pinout.
36 36  
37 37  === P1 – header for power supply ===
38 38  
39 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
19 +[[image:1731516593096-166.png||height="80" width="42"]]
40 40  
41 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
21 +(% style="width:339px" %)
22 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description**
23 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground
24 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V
42 42  
43 -|**Pin**|**Name**|**Description**
44 -|**1**|**GND**|Ground
45 -|**2**|**V+**|Supply voltage 9-30V
46 -
47 47  === P15 – header for BMS Logic ===
48 48  
49 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030
28 +[[image:1731516577472-301.png||height="77" width="71"]]
50 50  
51 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
30 +(% style="width:524px" %)
31 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description**
32 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic
33 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic
34 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic
35 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground
52 52  
53 -|**Pin**|**Name**|**Description**
54 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
55 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic
56 -|**3**|**+5V**|Supply voltage for BMS Logic
57 -|**4**|**GND**|Ground
58 -
59 59  === P12 – header for current sensor ===
60 60  
61 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030
39 +[[image:1731516685999-633.png||height="74" width="68"]]
62 62  
63 -[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
41 +(% style="width:531px" %)
42 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description**
43 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA
44 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground
45 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output)
46 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal)
64 64  
65 -|**Pin**|**Name**|**Description**
66 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
67 -|**2**|**GND**|Ground
68 -|**3**|**Vcs**|ADC input (current sensor output)
69 -|**4**|**Vref**|ADC input (current sensor reference signal)
70 -
71 71  === P13 – header for humidity sensor ===
72 72  
73 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030
50 +[[image:1731516942455-641.png||height="70" width="64"]]
74 74  
75 -[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]]
52 +(% style="width:531px" %)
53 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description**
54 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA
55 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground
56 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output)
57 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output)
76 76  
77 -|**Pin**|**Name**|**Description**
78 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA
79 -|**2**|**GND**|Ground
80 -|**3**|**Vhs**|ADC input (humidity sensor output)
81 -|**4**|**Vts**|ADC input (temperature sensor output)
82 -
83 83  === P8 – header of relay 1 ===
84 84  
85 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
61 +[[image:1731517023208-641.png||height="80" width="42"]]
86 86  
87 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
88 -
89 89  By default, relay 1 is used to control the discharging contactor.
90 90  
91 -|**Pin**|**Name**|**Description**
92 -|**1**|**V+**|Switching voltage (up to 55V, max 2A)
93 -|**2**|**NO**|Normally open contact
65 +(% style="width:527px" %)
66 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description**
67 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A)
68 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact
94 94  
95 95  === P9 – header of relay 2 ===
96 96  
97 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
72 +[[image:1731517025702-799.png||height="71" width="37"]]
98 98  
99 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
100 -
101 101  By default, relay 2 is used to output the “Allow charging” signal.
102 102  
103 -|**Pin**|**Name**|**Description**
104 -|**1**|**V+**|Switching voltage (up to 55V, max 2A)
105 -|**2**|**NO**|Normally open contact
76 +(% style="width:524px" %)
77 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description**
78 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A)
79 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact
106 106  
107 107  === P6 – header of relay 3 ===
108 108  
109 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
83 +[[image:1731517025702-799.png||height="67" width="35"]]
110 110  
111 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
112 -
113 113  By default, relay 3 is used to control the charging contactor.
114 114  
115 -|**Pin**|**Name**|**Description**
116 -|**1**|**V+**|Switching voltage (up to 55V, max 8A)
117 -|**2**|**NO**|Normally open contact
87 +(% style="width:524px" %)
88 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description**
89 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
90 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact
118 118  
119 119  === P7 – header of relay 4 ===
120 120  
121 -Receptacle Housing: Molex 39012020. Terminals: Molex 5556
94 +[[image:1731517025702-799.png||height="65" width="34"]]
122 122  
123 -[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
124 -
125 125  By default, relay 4 is used to control the heater.
126 126  
127 -|**Pin**|**Name**|**Description**
128 -|**1**|**V+**|Switching voltage (up to 55V, max 8A)
129 -|**2**|**NO**|Normally open contact
98 +(% style="width:530px" %)
99 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description**
100 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
101 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact
130 130  
131 131  === P14 – header for CAN and RS-485 interfaces ===
132 132  
133 -Receptacle Housing: Molex 430250600. Terminals: Molex 43030
105 +[[image:1731517180930-597.png||height="81" width="113"]]
134 134  
135 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]]
136 -
137 137  (% style="width:641px" %)
138 -|**Pin**|**Name**|**Description**
139 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
140 -|**2**|**CAN_H**|CAN H line for communication with external equipment
141 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
142 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
143 -|**5**|**CAN_L**|CAN L line for communication with external equipment
144 -|**6**|**GND_CAN**|Ground
108 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description**
109 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment
110 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment
111 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA
112 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment
113 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment
114 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground
145 145  
146 146  === P21 – CAN termination resistor jumper ===
147 147  
148 -[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]]
118 +[[image:1731517188900-976.png||height="78" width="149"]]
149 149  
150 150  To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
151 151  
152 -|**Pin**|**Name**|**Description**
153 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected
154 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected
122 +(% style="width:643px" %)
123 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description**
124 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected
125 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected
155 155  
156 156  === P22 - RS-485 termination resistor jumper ===
157 157  
158 -[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]]
129 +[[image:1731517195672-298.png||height="81" width="155"]]
159 159  
160 160  To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
161 161  
162 -|**Pin**|**Name**|**Description**
163 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected
164 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected
133 +(% style="width:644px" %)
134 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description**
135 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected
136 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected
165 165  
166 166  === P11 – header for discrete inputs/outputs ===
167 167  
168 -Receptacle Housing: Molex 430251600. Terminals: Molex 43030
140 +[[image:1731517206246-979.png||height="81" width="258"]]
169 169  
170 -[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
142 +(% style="width:584px" %)
143 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description**
144 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V)
145 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground)
146 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V)
147 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground)
148 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V)
149 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground)
150 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V)
151 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground)
152 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA)
153 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground)
154 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA)
155 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground)
156 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA)
157 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground)
158 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA)
159 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground)
171 171  
172 -|**Pin**|**Name**|**Description**
173 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
174 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground)
175 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V)
176 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground)
177 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V)
178 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground)
179 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V)
180 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground)
181 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA)
182 -|**4**|**GND_OUT_4**|Discrete output #4 (ground)
183 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA)
184 -|**3**|**GND_OUT_3**|Discrete output #3 (ground)
185 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA)
186 -|**2**|**GND_OUT_2**|Discrete output #2 (ground)
187 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
188 -|**1**|**GND_OUT_1**|Discrete output #1 (ground)
161 += Indicators =
189 189  
190 -== Indicators ==
191 -
192 192  === DS1 – power indicator ===
193 193  
194 -|**State**|**Description**
195 -|**Lights red**|The device is powered
196 -|**Off**|The device is not powered
165 +(% style="width:442px" %)
166 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description**
167 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered
168 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered
197 197  
198 198  === DS2 – operation indicator ===
199 199  
200 -|**State**|**Description**
201 -|**Blinking green**|The BMS firmware is running
202 -|**Off**|The BMS firmware is not running
172 +(% style="width:442px" %)
173 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description**
174 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running
175 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running
203 203  
204 204  === DS3 – communication indicator ===
205 205  
206 -|**State**|**Description**
207 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
208 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established
179 +(% style="width:539px" %)
180 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description**
181 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards
182 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established
209 209  
210 210  === DS4 – error indicator ===
211 211  
186 +(% style="width:539px" %)
187 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description**
188 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic
212 212  
213 -|(**State**|**Description**
214 -|(**Blinking red**|Errors in communication with BMS Logic
215 -
216 216  === DS7 – relay 1 indicator ===
217 217  
218 -|**State**|**Description**
219 -|**Lights green**|Relay #1 is closed
220 -|**Off**|Relay #1 is opened
192 +(% style="width:541px" %)
193 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description**
194 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed
195 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened
221 221  
222 222  === DS8 – relay 2 indicator ===
223 223  
224 -|**State**|**Description**
225 -|**Lights green**|Relay #2 is closed
226 -|**Off**|Relay #2 is opened
227 227  
200 +(% style="width:542px" %)
201 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description**
202 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed
203 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened
204 +
228 228  === DS5 – relay 3 indicator ===
229 229  
230 -|**State**|**Description**
231 -|**Lights green**|Relay #3 is closed
232 -|**Off**|Relay #3 is opened
207 +(% style="width:542px" %)
208 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description**
209 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed
210 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened
233 233  
234 234  === DS6 – relay 4 indicator ===
235 235  
236 -|**State**|**Description**
237 -|**Lights green**|Relay #4 is closed
238 -|**Off**|Relay #4 is opened
214 +(% style="width:542px" %)
215 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description**
216 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed
217 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened
239 239  
240 240  
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