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Last modified by Admin on 2025/07/15 17:33
From version 54.1
edited by Admin
on 2025/02/06 11:38
Change comment: There is no comment for this version
To version 64.1
edited by Admin
on 2025/03/18 12:22
Change comment: There is no comment for this version

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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, at least one contactor able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +(% class="box warningmessage" %)
11 +(((
12 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
13 +)))
14 +
15 +(% class="box errormessage" %)
16 +(((
17 +**The system is not designed to operate with batteries whose total voltage exceeds 1200 V.**
18 +)))
19 +
4 4  == Installation procedure ==
5 5  
6 6  Overall and mounting dimensions of the BMS Main 2.1 are shown below.
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12 12  |Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32
13 13  |Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114
14 14  |Mounting holes|(% style="width:178px" %)M3
15 -|Headers P1, P6-P9 type |(% style="width:178px" %)Molex series Mini-Fit
16 -|Headers P11-P15 type |(% style="width:178px" %)Molex series Micro-Fit
17 17  
18 18  == Connection procedure ==
19 19  
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38 38  
39 39  === P1 – header for power supply ===
40 40  
55 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
56 +
41 41  [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
42 42  
43 43  |**Pin**|**Name**|**Description**
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46 46  
47 47  === P15 – header for BMS Logic ===
48 48  
65 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
66 +
49 49  [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
50 50  
51 51  |**Pin**|**Name**|**Description**
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56 56  
57 57  === P12 – header for current sensor ===
58 58  
77 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
78 +
59 59  [[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
60 60  
61 61  |**Pin**|**Name**|**Description**
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66 66  
67 67  === P13 – header for humidity sensor ===
68 68  
89 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
90 +
69 69  [[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]]
70 70  
71 71  |**Pin**|**Name**|**Description**
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76 76  
77 77  === P8 – header of relay 1 ===
78 78  
101 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
102 +
79 79  [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
80 80  
81 81  By default, relay 1 is used to control the discharging contactor.
82 82  
83 83  |**Pin**|**Name**|**Description**
84 -|**1**|**V+**|Switching voltage (up to 55V, max 2A)
108 +|**1**|**V+**|Switching voltage (up to 55V, max 3A)
85 85  |**2**|**NO**|Normally open contact
86 86  
111 +Contactor connection example for all relays:
112 +
113 +[[image:1741619814065-850.png||height="189" width="252"]]
114 +
87 87  === P9 – header of relay 2 ===
88 88  
117 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
118 +
89 89  [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
90 90  
91 91  By default, relay 2 is used to output the “Allow charging” signal.
92 92  
93 93  |**Pin**|**Name**|**Description**
94 -|**1**|**V+**|Switching voltage (up to 55V, max 2A)
124 +|**1**|**V+**|Switching voltage (up to 55V, max 3A)
95 95  |**2**|**NO**|Normally open contact
96 96  
127 +Contactor connection example: see relay 1.
128 +
97 97  === P6 – header of relay 3 ===
98 98  
131 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
132 +
99 99  [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
100 100  
101 101  By default, relay 3 is used to control the charging contactor.
102 102  
103 103  |**Pin**|**Name**|**Description**
104 -|**1**|**V+**|Switching voltage (up to 55V, max 8A)
138 +|**1**|**V+**|Switching voltage up to 55V,
139 +up to 8A (board rev. 2.1b), up to 3A (board rev. 2.1c)
105 105  |**2**|**NO**|Normally open contact
106 106  
142 +Contactor connection example: see relay 1.
143 +
107 107  === P7 – header of relay 4 ===
108 108  
146 +Receptacle Housing: Molex 39012020. Terminals: Molex 5556
147 +
109 109  [[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
110 110  
111 111  By default, relay 4 is used to control the heater.
112 112  
113 113  |**Pin**|**Name**|**Description**
114 -|**1**|**V+**|Switching voltage (up to 55V, max 8A)
153 +|**1**|**V+**|Switching voltage up to 55V,
154 +up to 8A (board rev. 2.1b), up to 3A (board rev. 2.1c)
115 115  |**2**|**NO**|Normally open contact
116 116  
157 +Contactor connection example: see relay 1.
158 +
117 117  === P14 – header for CAN and RS-485 interfaces ===
118 118  
161 +Receptacle Housing: Molex 430250600. Terminals: Molex 43030
162 +
119 119  [[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]]
120 120  
121 121  (% style="width:641px" %)
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149 149  
150 150  === P11 – header for discrete inputs/outputs ===
151 151  
196 +Receptacle Housing: Molex 430251600. Terminals: Molex 43030
197 +
152 152  [[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
153 153  
154 154  |**Pin**|**Name**|**Description**
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