Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementystems.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,22 +1,5 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Installation and connection = 1 +== 2.1 Connection procedure == 3 3 4 -== Installation procedure == 5 - 6 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 7 - 8 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 9 - 10 -(% style="width:494px" %) 11 -|**Parameter**|(% style="width:178px" %)**Value** 12 -|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32 13 -|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114 14 -|Mounting holes|(% style="width:178px" %)M3 15 -|Connectors type|(% style="width:178px" %)Molex MiniFit (P1, P6-P9) 16 -Molex MicroFit (P11-P15) 17 - 18 -== Connection procedure == 19 - 20 20 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 21 21 22 22 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -24,199 +24,215 @@ 24 24 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 25 25 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 26 26 27 -== Headers description == 10 +== 2.2 Headers description == 28 28 29 29 The BMS Main 2.1 headers are shown in figure below. 30 30 31 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]14 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 32 32 33 -(% class="box warningmessage" %) 34 -((( 35 -**Attention!** 36 -All headers are shown from the device side! 37 -))) 16 +(% class="wikigeneratedid" %) 17 +Following chapters describes the BMS Main 2.1 headers pinout. 38 38 39 -=== P1 – header for power supply === 19 +=== 2.2.1 P1 – header for power supply === 40 40 41 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]21 +[[image:1731516593096-166.png||height="80" width="42"]] 42 42 43 -|**Pin**|**Name**|**Description** 44 -|**1**|**GND**|Ground 45 -|**2**|**V+**|Supply voltage 9-30V 23 +(% style="width:339px" %) 24 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 25 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 26 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 46 46 47 -=== P15 – header for BMS Logic === 28 +=== 2.2.2 P15 – header for BMS Logic === 48 48 49 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center"height="77" width="71"]]30 +[[image:1731516577472-301.png||height="77" width="71"]] 50 50 51 -|**Pin**|**Name**|**Description** 52 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 53 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 54 -|**3**|**+5V**|Supply voltage for BMS Logic 55 -|**4**|**GND**|Ground 32 +(% style="width:524px" %) 33 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 34 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 35 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 36 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 37 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 56 56 57 -=== P12 – header for current sensor === 39 +=== 2.2.3 P12 – header for current sensor === 58 58 59 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center"height="77" width="71"]]41 +[[image:1731516685999-633.png||height="74" width="68"]] 60 60 61 -|**Pin**|**Name**|**Description** 62 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 63 -|**2**|**GND**|Ground 64 -|**3**|**Vcs**|ADC input (current sensor output) 65 -|**4**|**Vref**|ADC input (current sensor reference signal) 43 +(% style="width:531px" %) 44 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 45 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 46 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 47 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 48 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 66 66 67 -=== P13 – header for humidity sensor === 50 +=== 2.2.4 P13 – header for humidity sensor === 68 68 69 -[[image:173 2198896526-660.png||data-xwiki-image-style-alignment="center"height="70" width="64"]]52 +[[image:1731516942455-641.png||height="70" width="64"]] 70 70 71 -|**Pin**|**Name**|**Description** 72 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 73 -|**2**|**GND**|Ground 74 -|**3**|**Vhs**|ADC input (humidity sensor output) 75 -|**4**|**Vts**|ADC input (temperature sensor output) 54 +(% style="width:531px" %) 55 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 56 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 57 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 58 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 59 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 76 76 77 -=== P8 – header of relay 1 === 61 +=== 2.2.5 P8 – header of relay 1 === 78 78 79 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]63 +[[image:1731517023208-641.png||height="80" width="42"]] 80 80 81 81 By default, relay 1 is used to control the discharging contactor. 82 82 83 -|**Pin**|**Name**|**Description** 84 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 85 -|**2**|**NO**|Normally open contact 67 +(% style="width:527px" %) 68 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 69 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 70 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 86 86 87 -=== P9 – header of relay 2 === 72 +=== 2.2.6 P9 – header of relay 2 === 88 88 89 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]74 +[[image:1731517025702-799.png||height="71" width="37"]] 90 90 91 91 By default, relay 2 is used to output the “Allow charging” signal. 92 92 93 -|**Pin**|**Name**|**Description** 94 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 95 -|**2**|**NO**|Normally open contact 78 +(% style="width:524px" %) 79 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 80 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 81 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 96 96 97 -=== P6 – header of relay 3 === 83 +=== 2.2.7 P6 – header of relay 3 === 98 98 99 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]85 +[[image:1731517025702-799.png||height="67" width="35"]] 100 100 101 101 By default, relay 3 is used to control the charging contactor. 102 102 103 -|**Pin**|**Name**|**Description** 104 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 105 -|**2**|**NO**|Normally open contact 89 +(% style="width:524px" %) 90 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 91 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 92 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 106 106 107 -=== P7 – header of relay 4 === 94 +=== 2.2.8 P7 – header of relay 4 === 108 108 109 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]96 +[[image:1731517025702-799.png||height="65" width="34"]] 110 110 111 111 By default, relay 4 is used to control the heater. 112 112 113 -|**Pin**|**Name**|**Description** 114 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 115 -|**2**|**NO**|Normally open contact 100 +(% style="width:530px" %) 101 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 102 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 103 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 116 116 117 -=== P14 – header for CAN and RS-485 interfaces === 105 +=== 2.2.9 P14 – header for CAN and RS-485 interfaces === 118 118 119 -[[image:1731517180930-597.png|| data-xwiki-image-style-alignment="center"height="81" width="113"]]107 +[[image:1731517180930-597.png||height="81" width="113"]] 120 120 121 121 (% style="width:641px" %) 122 -|**Pin**|**Name**|**Description** 123 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 124 -|**2**|**CAN_H**|CAN H line for communication with external equipment 125 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 126 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 127 -|**5**|**CAN_L**|CAN L line for communication with external equipment 128 -|**6**|**GND_CAN**|Ground 110 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 111 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 112 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 113 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 114 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 115 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 116 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 129 129 130 -=== P21 – CAN termination resistor jumper === 118 +=== 2.2.10 P21 – CAN termination resistor jumper === 131 131 132 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"height="78" width="149"]]120 +[[image:1731517188900-976.png||height="78" width="149"]] 133 133 134 134 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 135 135 136 -|**Pin**|**Name**|**Description** 137 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 138 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 124 +(% style="width:643px" %) 125 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 126 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 127 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 139 139 140 -=== P22 - RS-485 termination resistor jumper === 129 +=== 2.2.11 P22 - RS-485 termination resistor jumper === 141 141 142 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"height="81" width="155"]]131 +[[image:1731517195672-298.png||height="81" width="155"]] 143 143 144 144 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 145 145 146 -|**Pin**|**Name**|**Description** 147 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 148 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 135 +(% style="width:644px" %) 136 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 137 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 138 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 149 149 150 150 === P11 – header for discrete inputs/outputs === 151 151 152 -[[image:173 2198937514-731.png||data-xwiki-image-style-alignment="center"height="85" width="272"]]142 +[[image:1731517206246-979.png||height="81" width="258"]] 153 153 154 -|**Pin**|**Name**|**Description** 155 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 156 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 157 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 158 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 159 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 160 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 161 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 162 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 163 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 164 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 165 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 166 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 167 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 168 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 169 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 170 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 144 +(% style="width:584px" %) 145 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 146 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 147 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 148 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 149 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 150 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 151 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 152 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 153 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 154 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 155 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 156 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 157 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 158 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 159 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 160 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 161 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 171 171 172 -= =Indicators ==163 += Indicators = 173 173 174 174 === DS1 – power indicator === 175 175 176 -|**State**|**Description** 177 -|**Lights red**|The device is powered 178 -|**Off**|The device is not powered 167 +(% style="width:442px" %) 168 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 169 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 170 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 179 179 180 180 === DS2 – operation indicator === 181 181 182 -|**State**|**Description** 183 -|**Blinking green**|The BMS firmware is running 184 -|**Off**|The BMS firmware is not running 174 +(% style="width:442px" %) 175 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 176 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 177 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 185 185 186 186 === DS3 – communication indicator === 187 187 188 -|**State**|**Description** 189 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 190 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 181 +(% style="width:539px" %) 182 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 183 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 184 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 191 191 192 192 === DS4 – error indicator === 193 193 188 +(% style="width:539px" %) 189 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 190 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 194 194 195 -|(**State**|**Description** 196 -|(**Blinking red**|Errors in communication with BMS Logic 197 - 198 198 === DS7 – relay 1 indicator === 199 199 200 -|**State**|**Description** 201 -|**Lights green**|Relay #1 is closed 202 -|**Off**|Relay #1 is opened 194 +(% style="width:541px" %) 195 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 196 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 197 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 203 203 204 204 === DS8 – relay 2 indicator === 205 205 206 -|**State**|**Description** 207 -|**Lights green**|Relay #2 is closed 208 -|**Off**|Relay #2 is opened 209 209 202 +(% style="width:542px" %) 203 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 204 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 205 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 206 + 210 210 === DS5 – relay 3 indicator === 211 211 212 -|**State**|**Description** 213 -|**Lights green**|Relay #3 is closed 214 -|**Off**|Relay #3 is opened 209 +(% style="width:542px" %) 210 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 211 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 212 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 215 215 216 216 === DS6 – relay 4 indicator === 217 217 218 -|**State**|**Description** 219 -|**Lights green**|Relay #4 is closed 220 -|**Off**|Relay #4 is opened 216 +(% style="width:542px" %) 217 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 218 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 219 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 221 221 222 222
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