Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection procedure - Parent
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... ... @@ -1,1 +1,1 @@ 1 - drafts.BMS Main\.1.WebHome1 +Controllers.bms-main-2-1.WebHome - Content
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... ... @@ -1,16 +14,3 @@ 1 -== 2.1 Installation procedure == 2 - 3 -Overall and mounting dimensions of the BMS Main 2.1 are shown below. 4 - 5 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 6 - 7 -|**Parameter**|**Value** 8 -|Overall dimensions (length × width × height), mm|120 × 120 × 32 9 -|Mounting dimensions (length × width), mm|114 × 114 10 -|Mounting holes|M3 11 - 12 -== 2.2 Connection procedure == 13 - 14 14 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 15 15 16 16 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -18,199 +18,215 @@ 18 18 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 19 19 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 20 20 21 -= =2.3Headers description ==8 += Headers description = 22 22 23 23 The BMS Main 2.1 headers are shown in figure below. 24 24 25 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 26 26 27 -(% class="box warningmessage" %) 28 -((( 29 -**Attention!** 30 -All headers are shown from the device side! 31 -))) 14 +(% class="wikigeneratedid" %) 15 +Following chapters describes the BMS Main 2.1 headers pinout. 32 32 33 -=== 2.3.1P1 – header for power supply ===17 +=== P1 – header for power supply === 34 34 35 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]19 +[[image:1731516593096-166.png||height="80" width="42"]] 36 36 37 -|**Pin**|**Name**|**Description** 38 -|**1**|**GND**|Ground 39 -|**2**|**V+**|Supply voltage 9-30V 21 +(% style="width:339px" %) 22 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 23 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 40 40 41 -=== 2.3.2P15 – header for BMS Logic ===26 +=== P15 – header for BMS Logic === 42 42 43 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center"height="77" width="71"]]28 +[[image:1731516577472-301.png||height="77" width="71"]] 44 44 45 -|**Pin**|**Name**|**Description** 46 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 47 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 48 -|**3**|**+5V**|Supply voltage for BMS Logic 49 -|**4**|**GND**|Ground 30 +(% style="width:524px" %) 31 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 32 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 33 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 34 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 50 50 51 -=== 2.3.3P12 – header for current sensor ===37 +=== P12 – header for current sensor === 52 52 53 -[[image:173 2198890482-787.png||data-xwiki-image-style-alignment="center"height="77" width="71"]]39 +[[image:1731516685999-633.png||height="74" width="68"]] 54 54 55 -|**Pin**|**Name**|**Description** 56 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 57 -|**2**|**GND**|Ground 58 -|**3**|**Vcs**|ADC input (current sensor output) 59 -|**4**|**Vref**|ADC input (current sensor reference signal) 41 +(% style="width:531px" %) 42 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 43 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 44 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 45 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 60 60 61 -=== 2.3.4P13 – header for humidity sensor ===48 +=== P13 – header for humidity sensor === 62 62 63 -[[image:173 2198896526-660.png||data-xwiki-image-style-alignment="center"height="70" width="64"]]50 +[[image:1731516942455-641.png||height="70" width="64"]] 64 64 65 -|**Pin**|**Name**|**Description** 66 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 67 -|**2**|**GND**|Ground 68 -|**3**|**Vhs**|ADC input (humidity sensor output) 69 -|**4**|**Vts**|ADC input (temperature sensor output) 52 +(% style="width:531px" %) 53 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 54 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 55 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 56 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 70 70 71 -=== 2.3.5P8 – header of relay 1 ===59 +=== P8 – header of relay 1 === 72 72 73 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]61 +[[image:1731517023208-641.png||height="80" width="42"]] 74 74 75 75 By default, relay 1 is used to control the discharging contactor. 76 76 77 -|**Pin**|**Name**|**Description** 78 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 79 -|**2**|**NO**|Normally open contact 65 +(% style="width:527px" %) 66 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 67 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 80 80 81 -=== 2.3.6P9 – header of relay 2 ===70 +=== P9 – header of relay 2 === 82 82 83 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]72 +[[image:1731517025702-799.png||height="71" width="37"]] 84 84 85 85 By default, relay 2 is used to output the “Allow charging” signal. 86 86 87 -|**Pin**|**Name**|**Description** 88 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 89 -|**2**|**NO**|Normally open contact 76 +(% style="width:524px" %) 77 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 78 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 90 90 91 -=== 2.3.7P6 – header of relay 3 ===81 +=== P6 – header of relay 3 === 92 92 93 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]83 +[[image:1731517025702-799.png||height="67" width="35"]] 94 94 95 95 By default, relay 3 is used to control the charging contactor. 96 96 97 -|**Pin**|**Name**|**Description** 98 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 99 -|**2**|**NO**|Normally open contact 87 +(% style="width:524px" %) 88 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 89 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 100 100 101 -=== 2.3.8P7 – header of relay 4 ===92 +=== P7 – header of relay 4 === 102 102 103 -[[image:173 2198827034-560.png||data-xwiki-image-style-alignment="center"height="78" width="41"]]94 +[[image:1731517025702-799.png||height="65" width="34"]] 104 104 105 105 By default, relay 4 is used to control the heater. 106 106 107 -|**Pin**|**Name**|**Description** 108 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 109 -|**2**|**NO**|Normally open contact 98 +(% style="width:530px" %) 99 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 100 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 110 110 111 -=== 2.3.9P14 – header for CAN and RS-485 interfaces ===103 +=== P14 – header for CAN and RS-485 interfaces === 112 112 113 -[[image:1731517180930-597.png|| data-xwiki-image-style-alignment="center"height="81" width="113"]]105 +[[image:1731517180930-597.png||height="81" width="113"]] 114 114 115 115 (% style="width:641px" %) 116 -|**Pin**|**Name**|**Description** 117 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 118 -|**2**|**CAN_H**|CAN H line for communication with external equipment 119 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 120 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 121 -|**5**|**CAN_L**|CAN L line for communication with external equipment 122 -|**6**|**GND_CAN**|Ground 108 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 109 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 110 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 111 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 112 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 113 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 114 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 123 123 124 -=== 2.3.10P21 – CAN termination resistor jumper ===116 +=== P21 – CAN termination resistor jumper === 125 125 126 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"height="78" width="149"]]118 +[[image:1731517188900-976.png||height="78" width="149"]] 127 127 128 128 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 129 129 130 -|**Pin**|**Name**|**Description** 131 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 132 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 122 +(% style="width:643px" %) 123 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 124 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 125 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 133 133 134 -=== 2.3.11P22 - RS-485 termination resistor jumper ===127 +=== P22 - RS-485 termination resistor jumper === 135 135 136 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"height="81" width="155"]]129 +[[image:1731517195672-298.png||height="81" width="155"]] 137 137 138 138 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 139 139 140 -|**Pin**|**Name**|**Description** 141 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 142 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 133 +(% style="width:644px" %) 134 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 135 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 136 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 143 143 144 -=== 2.3.12P11 – header for discrete inputs/outputs ===138 +=== P11 – header for discrete inputs/outputs === 145 145 146 -[[image:173 2198937514-731.png||data-xwiki-image-style-alignment="center"height="85" width="272"]]140 +[[image:1731517206246-979.png||height="81" width="258"]] 147 147 148 -|**Pin**|**Name**|**Description** 149 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 150 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 151 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 152 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 153 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 154 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 155 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 156 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 157 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 158 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 159 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 160 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 161 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 162 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 163 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 164 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 142 +(% style="width:584px" %) 143 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 144 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 145 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 146 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 147 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 148 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 149 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 150 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 151 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 152 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 153 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 154 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 155 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 156 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 157 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 158 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 159 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 165 165 166 -= 2.4Indicators =161 += Indicators = 167 167 168 -=== 2.4.1DS1 – power indicator ===163 +=== DS1 – power indicator === 169 169 170 -|**State**|**Description** 171 -|**Lights red**|The device is powered 172 -|**Off**|The device is not powered 165 +(% style="width:442px" %) 166 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 167 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 168 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 173 173 174 -=== 2.4.2DS2 – operation indicator ===170 +=== DS2 – operation indicator === 175 175 176 -|**State**|**Description** 177 -|**Blinking green**|The BMS firmware is running 178 -|**Off**|The BMS firmware is not running 172 +(% style="width:442px" %) 173 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 174 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 175 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 179 179 180 -=== 2.4.3DS3 – communication indicator ===177 +=== DS3 – communication indicator === 181 181 182 -|**State**|**Description** 183 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 184 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 179 +(% style="width:539px" %) 180 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 181 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 182 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 185 185 186 -=== 2.4.4DS4 – error indicator ===184 +=== DS4 – error indicator === 187 187 186 +(% style="width:539px" %) 187 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 188 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 188 188 189 -|(**State**|**Description** 190 -|(**Blinking red**|Errors in communication with BMS Logic 190 +=== DS7 – relay 1 indicator === 191 191 192 -=== 2.4.5 DS7 – relay 1 indicator === 192 +(% style="width:541px" %) 193 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 194 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 195 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 193 193 194 -|**State**|**Description** 195 -|**Lights green**|Relay #1 is closed 196 -|**Off**|Relay #1 is opened 197 +=== DS8 – relay 2 indicator === 197 197 198 -=== 2.4.6 DS8 – relay 2 indicator === 199 199 200 -|**State**|**Description** 201 -|**Lights green**|Relay #2 is closed 202 -|**Off**|Relay #2 is opened 200 +(% style="width:542px" %) 201 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 202 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 203 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 203 203 204 -=== 2.4.7DS5 – relay 3 indicator ===205 +=== DS5 – relay 3 indicator === 205 205 206 -|**State**|**Description** 207 -|**Lights green**|Relay #3 is closed 208 -|**Off**|Relay #3 is opened 207 +(% style="width:542px" %) 208 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 209 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 210 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 209 209 210 -=== 2.4.8DS6 – relay 4 indicator ===212 +=== DS6 – relay 4 indicator === 211 211 212 -|**State**|**Description** 213 -|**Lights green**|Relay #4 is closed 214 -|**Off**|Relay #4 is opened 214 +(% style="width:542px" %) 215 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 216 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 217 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 215 215 216 216
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