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Last modified by Admin on 2025/07/15 17:33
From version 45.1
edited by Admin
on 2024/11/29 12:35
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To version 21.1
edited by Admin
on 2024/11/13 17:39
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Summary

Details

Page properties
Title
... ... @@ -1,1 +1,1 @@
1 -2. Installation and connection
1 +2. Connection procedure
Parent
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1 -drafts.BMS Main 2\.1.WebHome
1 +Controllers.BMS Main 2\.1.WebHome
Content
... ... @@ -1,18 +16,3 @@
1 -== 2.1 Installation procedure ==
2 -
3 -Overall and mounting dimensions of the BMS Main 2.1 are shown below.
4 -
5 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
6 -
7 -|**Parameter**|**Value**
8 -|(((
9 -Overall dimensions (length × width × height), mm
10 -)))|120 × 120 × 32
11 -|Mounting dimensions (length × width), mm|114 × 114
12 -|Mounting holes|M3
13 -
14 -== 2.2 Connection procedure ==
15 -
16 16  The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
17 17  
18 18  1. Connect the charging and discharging contactors to the P6-P9 headers.
... ... @@ -20,215 +20,195 @@
20 20  1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
21 21  1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
22 22  
23 -== 2.3 ​​​​Headers description ==
8 += ​​​​Headers description =
24 24  
25 25  The BMS Main 2.1 headers are shown in figure below.
26 26  
27 -[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
12 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]
28 28  
29 29  (% class="wikigeneratedid" %)
30 30  Following chapters describes the BMS Main 2.1 headers pinout.
31 31  
32 -=== 2.3.1 P1 – header for power supply ===
17 +=== P1 – header for power supply ===
33 33  
34 -[[image:1732198827034-560.png||height="78" width="41"]]
19 +[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]]
35 35  
36 -(% style="width:339px" %)
37 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description**
38 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground
39 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V
21 +|**Pin**|**Name**|**Description**
22 +|**1**|**GND**|Ground
23 +|**2**|**V+**|Supply voltage 9-30V
40 40  
41 -=== 2.3.2 P15 – header for BMS Logic ===
25 +=== P15 – header for BMS Logic ===
42 42  
43 -[[image:1732198890482-787.png||height="77" width="71"]]
27 +[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]]
44 44  
29 +|**Pin**|**Name**|**Description**
30 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
31 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic
32 +|**3**|**+5V**|Supply voltage for BMS Logic
33 +|**4**|**GND**|Ground
45 45  
46 -(% style="width:524px" %)
47 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description**
48 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic
49 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic
50 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic
51 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground
35 +=== P12 – header for current sensor ===
52 52  
53 -=== 2.3.3 P12 – header for current sensor ===
37 +[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]]
54 54  
55 -[[image:1732198890482-787.png||height="77" width="71"]]
39 +|**Pin**|**Name**|**Description**
40 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
41 +|**2**|**GND**|Ground
42 +|**3**|**Vcs**|ADC input (current sensor output)
43 +|**4**|**Vref**|ADC input (current sensor reference signal)
56 56  
57 -(% style="width:531px" %)
58 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description**
59 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA
60 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground
61 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output)
62 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal)
45 +=== P13 – header for humidity sensor ===
63 63  
64 -=== 2.3.4 P13 – header for humidity sensor ===
47 +[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]]
65 65  
66 -[[image:1732198896526-660.png||height="70" width="64"]]
49 +|**Pin**|**Name**|**Description**
50 +|**1**|**+5V**|Supply voltage 5 V, max 50 mA
51 +|**2**|**GND**|Ground
52 +|**3**|**Vhs**|ADC input (humidity sensor output)
53 +|**4**|**Vts**|ADC input (temperature sensor output)
67 67  
68 -(% style="width:531px" %)
69 -|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description**
70 -|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA
71 -|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground
72 -|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output)
73 -|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output)
55 +=== P8 – header of relay 1 ===
74 74  
75 -=== 2.3.5 P8 – header of relay 1 ===
57 +[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]]
76 76  
77 -[[image:1732198827034-560.png||height="78" width="41"]]
78 -
79 79  By default, relay 1 is used to control the discharging contactor.
80 80  
81 -(% style="width:527px" %)
82 -|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description**
83 -|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A)
84 -|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact
61 +|**Pin**|**Name**|**Description**
62 +|**1**|**V+**|Switching voltage (up to 55V, max 2A)
63 +|**2**|**NO**|Normally open contact
85 85  
86 -=== 2.3.6 P9 – header of relay 2 ===
65 +=== P9 – header of relay 2 ===
87 87  
88 -[[image:1732198827034-560.png||height="78" width="41"]]
67 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
89 89  
90 90  By default, relay 2 is used to output the “Allow charging” signal.
91 91  
92 -(% style="width:524px" %)
93 -|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description**
94 -|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A)
95 -|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact
71 +|**Pin**|**Name**|**Description**
72 +|**1**|**V+**|Switching voltage (up to 55V, max 2A)
73 +|**2**|**NO**|Normally open contact
96 96  
97 -=== 2.3.7 P6 – header of relay 3 ===
75 +=== P6 – header of relay 3 ===
98 98  
99 -[[image:1732198827034-560.png||height="78" width="41"]]
77 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
100 100  
101 101  By default, relay 3 is used to control the charging contactor.
102 102  
103 -(% style="width:524px" %)
104 -|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description**
105 -|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
106 -|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact
81 +|**Pin**|**Name**|**Description**
82 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
83 +|**2**|**NO**|Normally open contact
107 107  
108 -=== 2.3.8 P7 – header of relay 4 ===
85 +=== P7 – header of relay 4 ===
109 109  
110 -[[image:1732198827034-560.png||height="78" width="41"]]
87 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
111 111  
112 112  By default, relay 4 is used to control the heater.
113 113  
114 -(% style="width:530px" %)
115 -|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description**
116 -|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
117 -|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact
91 +|**Pin**|**Name**|**Description**
92 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
93 +|**2**|**NO**|Normally open contact
118 118  
119 -=== 2.3.9 P14 – header for CAN and RS-485 interfaces ===
95 +=== P14 – header for CAN and RS-485 interfaces ===
120 120  
121 -[[image:1731517180930-597.png||height="81" width="113"]]
97 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]]
122 122  
123 -(% style="width:641px" %)
124 -|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description**
125 -|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment
126 -|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment
127 -|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA
128 -|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment
129 -|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment
130 -|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground
99 +|**Pin**|**Name**|**Description**
100 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
101 +|**2**|**CAN_H**|CAN H line for communication with external equipment
102 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
103 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
104 +|**5**|**CAN_L**|CAN L line for communication with external equipment
105 +|**6**|**GND_CAN**|Ground
131 131  
132 -=== 2.3.10 P21 – CAN termination resistor jumper ===
107 +=== P21 – CAN termination resistor jumper ===
133 133  
134 -[[image:1731517188900-976.png||height="78" width="149"]]
109 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]]
135 135  
136 136  To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
137 137  
138 -(% style="width:643px" %)
139 -|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description**
140 -|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected
141 -|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected
113 +|**Pin**|**Name**|**Description**
114 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected
115 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected
142 142  
143 -=== 2.3.11 P22 - RS-485 termination resistor jumper ===
117 +=== P22 - RS-485 termination resistor jumper ===
144 144  
145 -[[image:1731517195672-298.png||height="81" width="155"]]
119 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]]
146 146  
147 147  To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
148 148  
149 -(% style="width:644px" %)
150 -|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description**
151 -|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected
152 -|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected
123 +|**Pin**|**Name**|**Description**
124 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected
125 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected
153 153  
154 -=== 2.3.12 P11 – header for discrete inputs/outputs ===
127 +=== P11 – header for discrete inputs/outputs ===
155 155  
156 -[[image:1732198937514-731.png||height="85" width="272"]]
129 +[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]]
157 157  
158 -(% style="width:584px" %)
159 -|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description**
160 -|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V)
161 -|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground)
162 -|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V)
163 -|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground)
164 -|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V)
165 -|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground)
166 -|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V)
167 -|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground)
168 -|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA)
169 -|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground)
170 -|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA)
171 -|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground)
172 -|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA)
173 -|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground)
174 -|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA)
175 -|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground)
131 +|**Pin**|**Name**|**Description**
132 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
133 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground)
134 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V)
135 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground)
136 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V)
137 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground)
138 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V)
139 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground)
140 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA)
141 +|**4**|**GND_OUT_4**|Discrete output #4 (ground)
142 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA)
143 +|**3**|**GND_OUT_3**|Discrete output #3 (ground)
144 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA)
145 +|**2**|**GND_OUT_2**|Discrete output #2 (ground)
146 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
147 +|**1**|**GND_OUT_1**|Discrete output #1 (ground)
176 176  
177 -= 2.4 Indicators =
149 += Indicators =
178 178  
179 -=== 2.4.1 DS1 – power indicator ===
151 +=== DS1 – power indicator ===
180 180  
181 -(% style="width:442px" %)
182 -|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description**
183 -|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered
184 -|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered
153 +|**State**|**Description**
154 +|**Lights red**|The device is powered
155 +|**Off**|The device is not powered
185 185  
186 -=== 2.4.2 DS2 – operation indicator ===
157 +=== DS2 – operation indicator ===
187 187  
188 -(% style="width:442px" %)
189 -|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description**
190 -|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running
191 -|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running
159 +|**State**|**Description**
160 +|**Blinking green**|The BMS firmware is running
161 +|**Off**|The BMS firmware is not running
192 192  
193 -=== 2.4.3 DS3 – communication indicator ===
163 +=== DS3 – communication indicator ===
194 194  
195 -(% style="width:539px" %)
196 -|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description**
197 -|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards
198 -|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established
165 +|**State**|**Description**
166 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
167 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established
199 199  
200 -=== 2.4.4 DS4 – error indicator ===
169 +=== DS4 – error indicator ===
201 201  
202 -(% style="width:539px" %)
203 -|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description**
204 -|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic
171 +|**State**|**Description**
172 +|**Blinking red**|Errors in communication with BMS Logic
205 205  
206 -=== 2.4.5 DS7 – relay 1 indicator ===
174 +=== DS7 – relay 1 indicator ===
207 207  
208 -(% style="width:541px" %)
209 -|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description**
210 -|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed
211 -|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened
176 +|**State**|**Description**
177 +|**Lights green**|Relay #1 is closed
178 +|**Off**|Relay #1 is opened
212 212  
213 -=== 2.4.6 DS8 – relay 2 indicator ===
180 +=== DS8 – relay 2 indicator ===
214 214  
215 -(% style="width:542px" %)
216 -|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description**
217 -|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed
218 -|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened
219 219  
220 -=== 2.4.7 DS5 – relay 3 indicator ===
183 +|**State**|**Description**
184 +|**Lights green**|Relay #2 is closed
185 +|**Off**|Relay #2 is opened
221 221  
222 -(% style="width:542px" %)
223 -|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description**
224 -|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed
225 -|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened
187 +=== DS5 – relay 3 indicator ===
226 226  
227 -=== 2.4.8 DS6 – relay 4 indicator ===
189 +|**State**|**Description**
190 +|**Lights green**|Relay #3 is closed
191 +|**Off**|Relay #3 is opened
228 228  
229 -(% style="width:542px" %)
230 -|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description**
231 -|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed
232 -|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened
193 +=== DS6 – relay 4 indicator ===
233 233  
195 +|**State**|**Description**
196 +|**Lights green**|Relay #4 is closed
197 +|**Off**|Relay #4 is opened
198 +
234 234  
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