Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 -d rafts.BMS Main 2\.1.WebHome1 +Additional modules.BMS Main 2\.1.WebHome - Content
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... ... @@ -1,234 +1,189 @@ 1 -= =2.1 Installation procedure ==1 += Headers = 2 2 3 -Overall and mounting dimensions of the BMS Main 2.1 are shown in Figure 29. 4 - 5 -[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 6 - 7 -|**Parameter**|**Value** 8 -|((( 9 -Overall dimensions (length × width × height), mm 10 -)))|120 × 120 × 32 11 -|Mounting dimensions (length × width), mm|114 × 114 12 -|Mounting holes|M3 13 - 14 -== 2.2 Connection procedure == 15 - 16 -The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 17 - 18 -1. Connect the charging and discharging contactors to the P6-P9 headers. 19 -1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header. 20 -1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 21 -1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 22 - 23 -== 2.3 Headers description == 24 - 25 25 The BMS Main 2.1 headers are shown in figure below. 26 26 27 -[[image:173151 6393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center"height="417" width="451"]]5 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 28 28 29 -(% class="wikigeneratedid" %) 30 -Following chapters describes the BMS Main 2.1 headers pinout. 7 +=== P1 – header for power supply === 31 31 32 - === 2.3.1P1– header forpowersupply==9 +[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]] 33 33 34 -[[image:1732198827034-560.png||height="78" width="41"]] 11 +|**Pin**|**Name**|**Description** 12 +|**1**|**GND**|Ground 13 +|**2**|**V+**|Supply voltage 9-30V 35 35 36 -(% style="width:339px" %) 37 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 38 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 39 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 15 +=== P15 – header for BMS Logic === 40 40 41 - === 2.3.2 P15– header for BMS Logic===17 +[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]] 42 42 43 -[[image:1732198890482-787.png||height="77" width="71"]] 19 +|**Pin**|**Name**|**Description** 20 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 21 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 22 +|**3**|**+5V**|Supply voltage for BMS Logic 23 +|**4**|**GND**|Ground 44 44 25 +=== P12 – header for current sensor === 45 45 46 -(% style="width:524px" %) 47 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 48 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 49 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 50 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 51 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 27 +[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]] 52 52 53 -=== 2.3.3 P12 – header for current sensor === 29 +|**Pin**|**Name**|**Description** 30 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 31 +|**2**|**GND**|Ground 32 +|**3**|**Vcs**|ADC input (current sensor output) 33 +|**4**|**Vref**|ADC input (current sensor reference signal) 54 54 55 - [[image:1732198890482-787.png||height="77"width="71"]]35 +=== P13 – header for humidity sensor === 56 56 57 -(% style="width:531px" %) 58 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 59 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 60 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 61 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 62 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 37 +[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]] 63 63 64 -=== 2.3.4 P13 – header for humidity sensor === 39 +|**Pin**|**Name**|**Description** 40 +|**1**|**+5V**|Supply voltage 5 V, max 50 mA 41 +|**2**|**GND**|Ground 42 +|**3**|**Vhs**|ADC input (humidity sensor output) 43 +|**4**|**Vts**|ADC input (temperature sensor output) 65 65 66 - [[image:1732198896526-660.png||height="70" width="64"]]45 +=== P8 – header of relay 1 === 67 67 68 -(% style="width:531px" %) 69 -|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 70 -|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 71 -|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 72 -|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 73 -|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 47 +[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]] 74 74 75 -=== 2.3.5 P8 – header of relay 1 === 76 - 77 -[[image:1732198827034-560.png||height="78" width="41"]] 78 - 79 79 By default, relay 1 is used to control the discharging contactor. 80 80 81 -(% style="width:527px" %) 82 -|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 83 -|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 84 -|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 51 +|**Pin**|**Name**|**Description** 52 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 53 +|**2**|**NO**|Normally open contact 85 85 86 -=== 2.3.6P9 – header of relay 2 ===55 +=== P9 – header of relay 2 === 87 87 88 -[[image:173 2198827034-560.png||height="78" width="41"]]57 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 89 89 90 90 By default, relay 2 is used to output the “Allow charging” signal. 91 91 92 -(% style="width:524px" %) 93 -|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 94 -|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 95 -|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 61 +|**Pin**|**Name**|**Description** 62 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 63 +|**2**|**NO**|Normally open contact 96 96 97 -=== 2.3.7P6 – header of relay 3 ===65 +=== P6 – header of relay 3 === 98 98 99 -[[image:173 2198827034-560.png||height="78" width="41"]]67 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 100 100 101 101 By default, relay 3 is used to control the charging contactor. 102 102 103 -(% style="width:524px" %) 104 -|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 105 -|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 106 -|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 71 +|**Pin**|**Name**|**Description** 72 +|**1**|**V+**|Switching voltage (up to 55V, max 8A) 73 +|**2**|**NO**|Normally open contact 107 107 108 -=== 2.3.8P7 – header of relay 4 ===75 +=== P7 – header of relay 4 === 109 109 110 -[[image:173 2198827034-560.png||height="78" width="41"]]77 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 111 111 112 112 By default, relay 4 is used to control the heater. 113 113 114 -(% style="width:530px" %) 115 -|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 116 -|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 117 -|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 81 +**Pin**|**Name**|**Description** 82 +**1**|**V+**|Switching voltage (up to 55V, max 8A) 83 +**2**|**NO**|Normally open contact 118 118 119 -=== 2.3.9P14 – header for CAN and RS-485 interfaces ===85 +=== P14 – header for CAN and RS-485 interfaces === 120 120 121 -[[image:1731517180930-597.png|| height="81" width="113"]]87 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]] 122 122 123 -(% style="width:641px" %) 124 -|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 125 -|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 126 -|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 127 -|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 128 -|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 129 -|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 130 -|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 89 +|**Pin**|**Name**|**Description** 90 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 91 +|**2**|**CAN_H**|CAN H line for communication with external equipment 92 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 93 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 94 +|**5**|**CAN_L**|CAN L line for communication with external equipment 95 +|**6**|**GND_CAN**|Ground 131 131 132 -=== 2.3.10P21 – CAN termination resistor jumper ===97 +=== P21 – CAN termination resistor jumper === 133 133 134 -[[image:1731517188900-976.png|| height="78" width="149"]]99 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]] 135 135 136 136 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 137 137 138 -(% style="width:643px" %) 139 -|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 140 -|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 141 -|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 103 +|**Pin**|**Name**|**Description** 104 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 105 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected 142 142 143 -=== 2.3.11P22 - RS-485 termination resistor jumper ===107 +=== P22 - RS-485 termination resistor jumper === 144 144 145 -[[image:1731517195672-298.png|| height="81" width="155"]]109 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]] 146 146 147 147 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 148 148 149 -(% style="width:644px" %) 150 -|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 151 -|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 152 -|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 113 +|**Pin**|**Name**|**Description** 114 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 115 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 153 153 154 -=== 2.3.12P11 – header for discrete inputs/outputs ===117 +=== P11 – header for discrete inputs/outputs === 155 155 156 -[[image:173 2198937514-731.png||height="85" width="272"]]119 +[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]] 157 157 158 -(% style="width:584px" %) 159 -|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 160 -|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 161 -|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 162 -|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 163 -|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 164 -|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 165 -|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 166 -|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 167 -|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 168 -|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 169 -|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 170 -|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 171 -|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 172 -|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 173 -|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 174 -|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 175 -|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 121 +|**Pin**|**Name**|**Description** 122 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 123 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 124 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 125 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 126 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 127 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 128 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 129 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 130 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 131 +|**4**|**GND_OUT_4**|Discrete output #4 (ground) 132 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 133 +|**3**|**GND_OUT_3**|Discrete output #3 (ground) 134 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 135 +|**2**|**GND_OUT_2**|Discrete output #2 (ground) 136 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 137 +|**1**|**GND_OUT_1**|Discrete output #1 (ground) 176 176 177 -= 2.4Indicators =139 += Indicators = 178 178 179 -=== 2.4.1DS1 – power indicator ===141 +=== DS1 – power indicator === 180 180 181 -(% style="width:442px" %) 182 -|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 183 -|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 184 -|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 143 +|**State**|**Description** 144 +|**Lights red**|The device is powered 145 +|**Off**|The device is not powered 185 185 186 -=== 2.4.2DS2 – operation indicator ===147 +=== DS2 – operation indicator === 187 187 188 -(% style="width:442px" %) 189 -|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 190 -|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 191 -|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 149 +|**State**|**Description** 150 +|**Blinking green**|The BMS firmware is running 151 +|**Off**|The BMS firmware is not running 192 192 193 -=== 2.4.3DS3 – communication indicator ===153 +=== DS3 – communication indicator === 194 194 195 -(% style="width:539px" %) 196 -|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 197 -|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 198 -|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 155 +|**State**|**Description** 156 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 157 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 199 199 200 -=== 2.4.4DS4 – error indicator ===159 +=== DS4 – error indicator === 201 201 202 -(% style="width:539px" %) 203 -|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 204 -|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 161 +|**State**|**Description** 162 +|**Blinking red**|Errors in communication with BMS Logic 205 205 206 -=== 2.4.5DS7 – relay 1 indicator ===164 +=== DS7 – relay 1 indicator === 207 207 208 -(% style="width:541px" %) 209 -|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 210 -|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 211 -|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 166 +|**State**|**Description** 167 +|**Lights green**|Relay #1 is closed 168 +|**Off**|Relay #1 is opened 212 212 213 -=== 2.4.6DS8 – relay 2 indicator ===170 +=== DS8 – relay 2 indicator === 214 214 215 -(% style="width:542px" %) 216 -|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 217 -|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 218 -|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 219 219 220 -=== 2.4.7 DS5 – relay 3 indicator === 173 +|**State**|**Description** 174 +|**Lights green**|Relay #2 is closed 175 +|**Off**|Relay #2 is opened 221 221 222 -(% style="width:542px" %) 223 -|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 224 -|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 225 -|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 177 +=== DS5 – relay 3 indicator === 226 226 227 -=== 2.4.8 DS6 – relay 4 indicator === 179 +|**State**|**Description** 180 +|**Lights green**|Relay #3 is closed 181 +|**Off**|Relay #3 is opened 228 228 229 -(% style="width:542px" %) 230 -|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 231 -|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 232 -|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 183 +=== DS6 – relay 4 indicator === 233 233 185 +|**State**|**Description** 186 +|**Lights green**|Relay #4 is closed 187 +|**Off**|Relay #4 is opened 188 + 234 234
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