Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Installationand connection1 +2. Connection procedure - Parent
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... ... @@ -1,1 +1,1 @@ 1 - drafts.bms-main-2-1.WebHome1 +Controllers.BMS Main 2\.1.WebHome - Content
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... ... @@ -1,13 +11,3 @@ 1 -== 2.1 Installation procedure == 2 - 3 -Overall and mounting dimensions of the BMS Main 2.1 are shown in Figure 29. 4 - 5 -[[Dimensions of the BMS Main 2.1>>image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 6 - 7 -== == 8 - 9 -== 2.2 Connection procedure == 10 - 11 11 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 12 12 13 13 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -15,7 +15,7 @@ 15 15 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 16 16 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 17 17 18 -= =2.2Headers description ==8 += Headers description = 19 19 20 20 The BMS Main 2.1 headers are shown in figure below. 21 21 ... ... @@ -22,207 +22,188 @@ 22 22 [[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 23 23 24 24 (% class="wikigeneratedid" %) 25 -Fol lowing chapters describes the BMS Main 2.1 headers pinout.15 +Folo 26 26 27 -=== 2.2.1P1 – header for power supply ===17 +=== P1 – header for power supply === 28 28 29 -[[image:1731516593096-166.png|| height="80" width="42"]]19 +[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]] 30 30 31 -(% style="width:339px" %) 32 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 33 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 34 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 21 +|**Pin**|**Name**|**Description** 22 +|**1**|**GND**|Ground 23 +|**2**|**V+**|Supply voltage 9-30V 35 35 36 -=== 2.2.2P15 – header for BMS Logic ===25 +=== P15 – header for BMS Logic === 37 37 38 -[[image:1731516577472-301.png|| height="77" width="71"]]27 +[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]] 39 39 40 -(% style="width:524px" %) 41 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 42 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 43 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 44 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 45 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 29 +|**Pin**|**Name**|**Description** 30 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 31 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 32 +|**3**|**+5V**|Supply voltage for BMS Logic 33 +|**4**|**GND**|Ground 46 46 47 -=== 2.2.3P12 – header for current sensor ===35 +=== P12 – header for current sensor === 48 48 49 -[[image:1731516685999-633.png|| height="74" width="68"]]37 +[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]] 50 50 51 -(% style="width:531px" %) 52 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 53 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 54 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 55 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 56 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 39 +|**Pin**|**Name**|**Description** 40 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 41 +|**2**|**GND**|Ground 42 +|**3**|**Vcs**|ADC input (current sensor output) 43 +|**4**|**Vref**|ADC input (current sensor reference signal) 57 57 58 -=== 2.2.4P13 – header for humidity sensor ===45 +=== P13 – header for humidity sensor === 59 59 60 -[[image:1731516942455-641.png|| height="70" width="64"]]47 +[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]] 61 61 62 -(% style="width:531px" %) 63 -|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 64 -|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 65 -|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 66 -|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 67 -|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 49 +|**Pin**|**Name**|**Description** 50 +|**1**|**+5V**|Supply voltage 5 V, max 50 mA 51 +|**2**|**GND**|Ground 52 +|**3**|**Vhs**|ADC input (humidity sensor output) 53 +|**4**|**Vts**|ADC input (temperature sensor output) 68 68 69 -=== 2.2.5P8 – header of relay 1 ===55 +=== P8 – header of relay 1 === 70 70 71 -[[image:1731517023208-641.png|| height="80" width="42"]]57 +[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]] 72 72 73 73 By default, relay 1 is used to control the discharging contactor. 74 74 75 -(% style="width:527px" %) 76 -|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 77 -|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 78 -|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 61 +|**Pin**|**Name**|**Description** 62 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 63 +|**2**|**NO**|Normally open contact 79 79 80 -=== 2.2.6P9 – header of relay 2 ===65 +=== P9 – header of relay 2 === 81 81 82 -[[image:1731517025702-799.png|| height="71" width="37"]]67 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 83 83 84 84 By default, relay 2 is used to output the “Allow charging” signal. 85 85 86 -(% style="width:524px" %) 87 -|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 88 -|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 89 -|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 71 +|**Pin**|**Name**|**Description** 72 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 73 +|**2**|**NO**|Normally open contact 90 90 91 -=== 2.2.7P6 – header of relay 3 ===75 +=== P6 – header of relay 3 === 92 92 93 -[[image:1731517025702-799.png|| height="67" width="35"]]77 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 94 94 95 95 By default, relay 3 is used to control the charging contactor. 96 96 97 -(% style="width:524px" %) 98 -|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 99 -|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 100 -|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 81 +|**Pin**|**Name**|**Description** 82 +|**1**|**V+**|Switching voltage (up to 55V, max 8A) 83 +|**2**|**NO**|Normally open contact 101 101 102 -=== 2.2.8P7 – header of relay 4 ===85 +=== P7 – header of relay 4 === 103 103 104 -[[image:1731517025702-799.png|| height="65" width="34"]]87 +[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]] 105 105 106 106 By default, relay 4 is used to control the heater. 107 107 108 -(% style="width:530px" %) 109 -|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 110 -|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 111 -|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 91 +**Pin**|**Name**|**Description** 92 +**1**|**V+**|Switching voltage (up to 55V, max 8A) 93 +**2**|**NO**|Normally open contact 112 112 113 -=== 2.2.9P14 – header for CAN and RS-485 interfaces ===95 +=== P14 – header for CAN and RS-485 interfaces === 114 114 115 -[[image:1731517180930-597.png|| height="81" width="113"]]97 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]] 116 116 117 -(% style="width:641px" %) 118 -|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 119 -|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 120 -|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 121 -|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 122 -|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 123 -|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 124 -|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 99 +|**Pin**|**Name**|**Description** 100 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 101 +|**2**|**CAN_H**|CAN H line for communication with external equipment 102 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 103 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 104 +|**5**|**CAN_L**|CAN L line for communication with external equipment 105 +|**6**|**GND_CAN**|Ground 125 125 126 -=== 2.2.10P21 – CAN termination resistor jumper ===107 +=== P21 – CAN termination resistor jumper === 127 127 128 -[[image:1731517188900-976.png|| height="78" width="149"]]109 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]] 129 129 130 130 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 131 131 132 -(% style="width:643px" %) 133 -|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 134 -|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 135 -|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 113 +|**Pin**|**Name**|**Description** 114 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 115 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected 136 136 137 -=== 2.2.11P22 - RS-485 termination resistor jumper ===117 +=== P22 - RS-485 termination resistor jumper === 138 138 139 -[[image:1731517195672-298.png|| height="81" width="155"]]119 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]] 140 140 141 141 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 142 142 143 -(% style="width:644px" %) 144 -|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 145 -|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 146 -|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 123 +|**Pin**|**Name**|**Description** 124 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 125 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 147 147 148 -=== 2.2.12P11 – header for discrete inputs/outputs ===127 +=== P11 – header for discrete inputs/outputs === 149 149 150 -[[image:1731517206246-979.png|| height="81" width="258"]]129 +[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]] 151 151 152 -(% style="width:584px" %) 153 -|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 154 -|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 155 -|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 156 -|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 157 -|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 158 -|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 159 -|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 160 -|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 161 -|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 162 -|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 163 -|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 164 -|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 165 -|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 166 -|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 167 -|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 168 -|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 169 -|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 131 +|**Pin**|**Name**|**Description** 132 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 133 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 134 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 135 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 136 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 137 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 138 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 139 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 140 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 141 +|**4**|**GND_OUT_4**|Discrete output #4 (ground) 142 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 143 +|**3**|**GND_OUT_3**|Discrete output #3 (ground) 144 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 145 +|**2**|**GND_OUT_2**|Discrete output #2 (ground) 146 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 147 +|**1**|**GND_OUT_1**|Discrete output #1 (ground) 170 170 171 -= 2.3Indicators =149 += Indicators = 172 172 173 -=== 2.3.1DS1 – power indicator ===151 +=== DS1 – power indicator === 174 174 175 -(% style="width:442px" %) 176 -|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 177 -|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 178 -|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 153 +|**State**|**Description** 154 +|**Lights red**|The device is powered 155 +|**Off**|The device is not powered 179 179 180 -=== 2.3.2DS2 – operation indicator ===157 +=== DS2 – operation indicator === 181 181 182 -(% style="width:442px" %) 183 -|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 184 -|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 185 -|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 159 +|**State**|**Description** 160 +|**Blinking green**|The BMS firmware is running 161 +|**Off**|The BMS firmware is not running 186 186 187 -=== 2.3.3DS3 – communication indicator ===163 +=== DS3 – communication indicator === 188 188 189 -(% style="width:539px" %) 190 -|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 191 -|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 192 -|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 165 +|**State**|**Description** 166 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 167 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 193 193 194 -=== 2.3.4DS4 – error indicator ===169 +=== DS4 – error indicator === 195 195 196 -(% style="width:539px" %) 197 -|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 198 -|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 171 +|**State**|**Description** 172 +|**Blinking red**|Errors in communication with BMS Logic 199 199 200 -=== 2.3.5DS7 – relay 1 indicator ===174 +=== DS7 – relay 1 indicator === 201 201 202 -(% style="width:541px" %) 203 -|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 204 -|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 205 -|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 176 +|**State**|**Description** 177 +|**Lights green**|Relay #1 is closed 178 +|**Off**|Relay #1 is opened 206 206 207 -=== 2.3.6DS8 – relay 2 indicator ===180 +=== DS8 – relay 2 indicator === 208 208 209 -(% style="width:542px" %) 210 -|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 211 -|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 212 -|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 213 213 214 -=== 2.3.7 DS5 – relay 3 indicator === 183 +|**State**|**Description** 184 +|**Lights green**|Relay #2 is closed 185 +|**Off**|Relay #2 is opened 215 215 216 -(% style="width:542px" %) 217 -|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 218 -|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 219 -|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 187 +=== DS5 – relay 3 indicator === 220 220 221 -=== 2.3.8 DS6 – relay 4 indicator === 189 +|**State**|**Description** 190 +|**Lights green**|Relay #3 is closed 191 +|**Off**|Relay #3 is opened 222 222 223 -(% style="width:542px" %) 224 -|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 225 -|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 226 -|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 193 +=== DS6 – relay 4 indicator === 227 227 195 +|**State**|**Description** 196 +|**Lights green**|Relay #4 is closed 197 +|**Off**|Relay #4 is opened 198 + 228 228
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