Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Connectionprocedure1 +2. Installation and connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 -drafts. bms-main-2-1.WebHome1 +drafts.BMS Main 2\.1.WebHome - Content
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... ... @@ -1,3 +1,16 @@ 1 +== 2.1 Installation procedure == 2 + 3 +Overall and mounting dimensions of the BMS Main 2.1 are shown below. 4 + 5 +[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 6 + 7 +|**Parameter**|**Value** 8 +|Overall dimensions (length × width × height), mm|120 × 120 × 32 9 +|Mounting dimensions (length × width), mm|114 × 114 10 +|Mounting holes|M3 11 + 12 +== 2.2 Connection procedure == 13 + 1 1 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 2 2 3 3 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -5,215 +5,199 @@ 5 5 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 6 6 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 7 7 8 -= Headers description = 21 +== 2.3 Headers description == 9 9 10 10 The BMS Main 2.1 headers are shown in figure below. 11 11 12 -[[ The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]25 +[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]] 13 13 14 -(% class="wikigeneratedid" %) 15 -Following chapters describes the BMS Main 2.1 headers pinout. 27 +(% class="box warningmessage" %) 28 +((( 29 +**Attention!** 30 +All headers are shown from the device side! 31 +))) 16 16 17 -=== P1 – header for power supply === 33 +=== 2.3.1 P1 – header for power supply === 18 18 19 -[[image:1731 516593096-166.png||height="80" width="42"]]35 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 20 20 21 -(% style="width:339px" %) 22 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 23 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 37 +|**Pin**|**Name**|**Description** 38 +|**1**|**GND**|Ground 39 +|**2**|**V+**|Supply voltage 9-30V 25 25 26 -=== P15 – header for BMS Logic === 41 +=== 2.3.2 P15 – header for BMS Logic === 27 27 28 -[[image:1731 516577472-301.png||height="77" width="71"]]43 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 29 29 30 -(% style="width:524px" %) 31 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 32 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 33 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 34 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 45 +|**Pin**|**Name**|**Description** 46 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 47 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 48 +|**3**|**+5V**|Supply voltage for BMS Logic 49 +|**4**|**GND**|Ground 36 36 37 -=== P12 – header for current sensor === 51 +=== 2.3.3 P12 – header for current sensor === 38 38 39 -[[image:1731 516685999-633.png||height="74" width="68"]]53 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]] 40 40 41 -(% style="width:531px" %) 42 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 43 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 44 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 45 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 55 +|**Pin**|**Name**|**Description** 56 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 57 +|**2**|**GND**|Ground 58 +|**3**|**Vcs**|ADC input (current sensor output) 59 +|**4**|**Vref**|ADC input (current sensor reference signal) 47 47 48 -=== P13 – header for humidity sensor === 61 +=== 2.3.4 P13 – header for humidity sensor === 49 49 50 -[[image:1731 516942455-641.png||height="70" width="64"]]63 +[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]] 51 51 52 -(% style="width:531px" %) 53 -|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 54 -|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 55 -|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 56 -|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 -|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 65 +|**Pin**|**Name**|**Description** 66 +|**1**|**+5V**|Supply voltage 5 V, max 50 mA 67 +|**2**|**GND**|Ground 68 +|**3**|**Vhs**|ADC input (humidity sensor output) 69 +|**4**|**Vts**|ADC input (temperature sensor output) 58 58 59 -=== P8 – header of relay 1 === 71 +=== 2.3.5 P8 – header of relay 1 === 60 60 61 -[[image:1731 517023208-641.png||height="80" width="42"]]73 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 62 62 63 63 By default, relay 1 is used to control the discharging contactor. 64 64 65 -(% style="width:527px" %) 66 -|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 67 -|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 -|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 77 +|**Pin**|**Name**|**Description** 78 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 79 +|**2**|**NO**|Normally open contact 69 69 70 -=== P9 – header of relay 2 === 81 +=== 2.3.6 P9 – header of relay 2 === 71 71 72 -[[image:1731 517025702-799.png||height="71" width="37"]]83 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 73 73 74 74 By default, relay 2 is used to output the “Allow charging” signal. 75 75 76 -(% style="width:524px" %) 77 -|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 78 -|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 -|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 87 +|**Pin**|**Name**|**Description** 88 +|**1**|**V+**|Switching voltage (up to 55V, max 2A) 89 +|**2**|**NO**|Normally open contact 80 80 81 -=== P6 – header of relay 3 === 91 +=== 2.3.7 P6 – header of relay 3 === 82 82 83 -[[image:1731 517025702-799.png||height="67" width="35"]]93 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 84 84 85 85 By default, relay 3 is used to control the charging contactor. 86 86 87 -(% style="width:524px" %) 88 -|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 89 -|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 -|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 97 +|**Pin**|**Name**|**Description** 98 +|**1**|**V+**|Switching voltage (up to 55V, max 8A) 99 +|**2**|**NO**|Normally open contact 91 91 92 -=== P7 – header of relay 4 === 101 +=== 2.3.8 P7 – header of relay 4 === 93 93 94 -[[image:1731 517025702-799.png||height="65" width="34"]]103 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]] 95 95 96 96 By default, relay 4 is used to control the heater. 97 97 98 -(% style="width:530px" %) 99 -|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 100 -|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 -|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 107 +|**Pin**|**Name**|**Description** 108 +|**1**|**V+**|Switching voltage (up to 55V, max 8A) 109 +|**2**|**NO**|Normally open contact 102 102 103 -=== P14 – header for CAN and RS-485 interfaces === 111 +=== 2.3.9 P14 – header for CAN and RS-485 interfaces === 104 104 105 -[[image:1731517180930-597.png||height="81" width="113"]] 113 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]] 106 106 107 107 (% style="width:641px" %) 108 -| (% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description**109 -| (% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment110 -| (% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment111 -| (% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA112 -| (% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment113 -| (% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment114 -| (% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground116 +|**Pin**|**Name**|**Description** 117 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 118 +|**2**|**CAN_H**|CAN H line for communication with external equipment 119 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 120 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 121 +|**5**|**CAN_L**|CAN L line for communication with external equipment 122 +|**6**|**GND_CAN**|Ground 115 115 116 -=== P21 – CAN termination resistor jumper === 124 +=== 2.3.10 P21 – CAN termination resistor jumper === 117 117 118 -[[image:1731517188900-976.png||height="78" width="149"]] 126 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]] 119 119 120 120 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 121 121 122 -(% style="width:643px" %) 123 -|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 124 -|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 125 -|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 130 +|**Pin**|**Name**|**Description** 131 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 132 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected 126 126 127 -=== P22 - RS-485 termination resistor jumper === 134 +=== 2.3.11 P22 - RS-485 termination resistor jumper === 128 128 129 -[[image:1731517195672-298.png||height="81" width="155"]] 136 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]] 130 130 131 131 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 132 132 133 -(% style="width:644px" %) 134 -|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 135 -|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 136 -|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 140 +|**Pin**|**Name**|**Description** 141 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 142 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 137 137 138 -=== P11 – header for discrete inputs/outputs === 144 +=== 2.3.12 P11 – header for discrete inputs/outputs === 139 139 140 -[[image:173151 7206246-979.png||height="81" width="258"]]146 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]] 141 141 142 -(% style="width:584px" %) 143 -|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 144 -|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 145 -|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 146 -|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 147 -|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 148 -|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 149 -|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 150 -|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 151 -|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 152 -|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 153 -|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 154 -|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 155 -|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 156 -|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 157 -|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 158 -|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 159 -|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 148 +|**Pin**|**Name**|**Description** 149 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 150 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 151 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 152 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 153 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 154 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 155 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 156 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 157 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 158 +|**4**|**GND_OUT_4**|Discrete output #4 (ground) 159 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 160 +|**3**|**GND_OUT_3**|Discrete output #3 (ground) 161 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 162 +|**2**|**GND_OUT_2**|Discrete output #2 (ground) 163 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 164 +|**1**|**GND_OUT_1**|Discrete output #1 (ground) 160 160 161 -= Indicators = 166 += 2.4 Indicators = 162 162 163 -=== DS1 – power indicator === 168 +=== 2.4.1 DS1 – power indicator === 164 164 165 -(% style="width:442px" %) 166 -|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 167 -|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 168 -|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 170 +|**State**|**Description** 171 +|**Lights red**|The device is powered 172 +|**Off**|The device is not powered 169 169 170 -=== DS2 – operation indicator === 174 +=== 2.4.2 DS2 – operation indicator === 171 171 172 -(% style="width:442px" %) 173 -|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 174 -|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 175 -|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 176 +|**State**|**Description** 177 +|**Blinking green**|The BMS firmware is running 178 +|**Off**|The BMS firmware is not running 176 176 177 -=== DS3 – communication indicator === 180 +=== 2.4.3 DS3 – communication indicator === 178 178 179 -(% style="width:539px" %) 180 -|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 181 -|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 182 -|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 182 +|**State**|**Description** 183 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 184 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 183 183 184 -=== DS4 – error indicator === 186 +=== 2.4.4 DS4 – error indicator === 185 185 186 -(% style="width:539px" %) 187 -|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 188 -|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 189 189 190 -=== DS7 – relay 1 indicator === 189 +|(**State**|**Description** 190 +|(**Blinking red**|Errors in communication with BMS Logic 191 191 192 -(% style="width:541px" %) 193 -|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 194 -|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 195 -|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 192 +=== 2.4.5 DS7 – relay 1 indicator === 196 196 197 -=== DS8 – relay 2 indicator === 194 +|**State**|**Description** 195 +|**Lights green**|Relay #1 is closed 196 +|**Off**|Relay #1 is opened 198 198 198 +=== 2.4.6 DS8 – relay 2 indicator === 199 199 200 -(% style="width:542px" %) 201 -|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 202 -|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 203 -|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 200 +|**State**|**Description** 201 +|**Lights green**|Relay #2 is closed 202 +|**Off**|Relay #2 is opened 204 204 205 -=== DS5 – relay 3 indicator === 204 +=== 2.4.7 DS5 – relay 3 indicator === 206 206 207 -(% style="width:542px" %) 208 -|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 209 -|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 210 -|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 206 +|**State**|**Description** 207 +|**Lights green**|Relay #3 is closed 208 +|**Off**|Relay #3 is opened 211 211 212 -=== DS6 – relay 4 indicator === 210 +=== 2.4.8 DS6 – relay 4 indicator === 213 213 214 -(% style="width:542px" %) 215 -|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 216 -|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 217 -|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 212 +|**State**|**Description** 213 +|**Lights green**|Relay #4 is closed 214 +|**Off**|Relay #4 is opened 218 218 219 219
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