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Summary

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Title
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1 -connection
1 +2. Installation and connection
Parent
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1 -Controllers.bms-main-2-1.WebHome
1 +drafts.BMS Main 2\.1.WebHome
Content
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1 +== 2.1 Installation procedure ==
2 +
3 +Overall and mounting dimensions of the BMS Main 2.1 are shown below.
4 +
5 +[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
6 +
7 +|**Parameter**|**Value**
8 +|Overall dimensions (length × width × height), mm|120 × 120 × 32
9 +|Mounting dimensions (length × width), mm|114 × 114
10 +|Mounting holes|M3
11 +
12 +== 2.2 Connection procedure ==
13 +
1 1  The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
2 2  
3 3  1. Connect the charging and discharging contactors to the P6-P9 headers.
... ... @@ -5,215 +5,196 @@
5 5  1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
6 6  1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
7 7  
8 -= ​​​​Headers description =
21 +== 2.3 ​​​​Headers description ==
9 9  
10 10  The BMS Main 2.1 headers are shown in figure below.
11 11  
12 -[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]
25 +[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
13 13  
14 14  (% class="wikigeneratedid" %)
15 15  Following chapters describes the BMS Main 2.1 headers pinout.
16 16  
17 -=== P1 – header for power supply ===
30 +=== 2.3.1 P1 – header for power supply ===
18 18  
19 -[[image:1731516593096-166.png||height="80" width="42"]]
32 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
20 20  
21 -(% style="width:339px" %)
22 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description**
23 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground
24 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V
34 +|**Pin**|**Name**|**Description**
35 +|**1**|**GND**|Ground
36 +|**2**|**V+**|Supply voltage 9-30V
25 25  
26 -=== P15 – header for BMS Logic ===
38 +=== 2.3.2 P15 – header for BMS Logic ===
27 27  
28 -[[image:1731516577472-301.png||height="77" width="71"]]
40 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
29 29  
30 -(% style="width:524px" %)
31 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description**
32 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic
33 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic
34 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic
35 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground
42 +|**Pin**|**Name**|**Description**
43 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
44 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic
45 +|**3**|**+5V**|Supply voltage for BMS Logic
46 +|**4**|**GND**|Ground
36 36  
37 -=== P12 – header for current sensor ===
48 +=== 2.3.3 P12 – header for current sensor ===
38 38  
39 -[[image:1731516685999-633.png||height="74" width="68"]]
50 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
40 40  
41 -(% style="width:531px" %)
42 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description**
43 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA
44 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground
45 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output)
46 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal)
52 +|**Pin**|**Name**|**Description**
53 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
54 +|**2**|**GND**|Ground
55 +|**3**|**Vcs**|ADC input (current sensor output)
56 +|**4**|**Vref**|ADC input (current sensor reference signal)
47 47  
48 -=== P13 – header for humidity sensor ===
58 +=== 2.3.4 P13 – header for humidity sensor ===
49 49  
50 -[[image:1731516942455-641.png||height="70" width="64"]]
60 +[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]]
51 51  
52 -(% style="width:531px" %)
53 -|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description**
54 -|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA
55 -|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground
56 -|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output)
57 -|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output)
62 +|**Pin**|**Name**|**Description**
63 +|**1**|**+5V**|Supply voltage 5 V, max 50 mA
64 +|**2**|**GND**|Ground
65 +|**3**|**Vhs**|ADC input (humidity sensor output)
66 +|**4**|**Vts**|ADC input (temperature sensor output)
58 58  
59 -=== P8 – header of relay 1 ===
68 +=== 2.3.5 P8 – header of relay 1 ===
60 60  
61 -[[image:1731517023208-641.png||height="80" width="42"]]
70 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
62 62  
63 63  By default, relay 1 is used to control the discharging contactor.
64 64  
65 -(% style="width:527px" %)
66 -|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description**
67 -|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A)
68 -|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact
74 +|**Pin**|**Name**|**Description**
75 +|**1**|**V+**|Switching voltage (up to 55V, max 2A)
76 +|**2**|**NO**|Normally open contact
69 69  
70 -=== P9 – header of relay 2 ===
78 +=== 2.3.6 P9 – header of relay 2 ===
71 71  
72 -[[image:1731517025702-799.png||height="71" width="37"]]
80 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
73 73  
74 74  By default, relay 2 is used to output the “Allow charging” signal.
75 75  
76 -(% style="width:524px" %)
77 -|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description**
78 -|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A)
79 -|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact
84 +|**Pin**|**Name**|**Description**
85 +|**1**|**V+**|Switching voltage (up to 55V, max 2A)
86 +|**2**|**NO**|Normally open contact
80 80  
81 -=== P6 – header of relay 3 ===
88 +=== 2.3.7 P6 – header of relay 3 ===
82 82  
83 -[[image:1731517025702-799.png||height="67" width="35"]]
90 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
84 84  
85 85  By default, relay 3 is used to control the charging contactor.
86 86  
87 -(% style="width:524px" %)
88 -|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description**
89 -|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
90 -|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact
94 +|**Pin**|**Name**|**Description**
95 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
96 +|**2**|**NO**|Normally open contact
91 91  
92 -=== P7 – header of relay 4 ===
98 +=== 2.3.8 P7 – header of relay 4 ===
93 93  
94 -[[image:1731517025702-799.png||height="65" width="34"]]
100 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
95 95  
96 96  By default, relay 4 is used to control the heater.
97 97  
98 -(% style="width:530px" %)
99 -|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description**
100 -|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A)
101 -|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact
104 +|**Pin**|**Name**|**Description**
105 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
106 +|**2**|**NO**|Normally open contact
102 102  
103 -=== P14 – header for CAN and RS-485 interfaces ===
108 +=== 2.3.9 P14 – header for CAN and RS-485 interfaces ===
104 104  
105 -[[image:1731517180930-597.png||height="81" width="113"]]
110 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]]
106 106  
107 107  (% style="width:641px" %)
108 -|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description**
109 -|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment
110 -|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment
111 -|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA
112 -|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment
113 -|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment
114 -|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground
113 +|**Pin**|**Name**|**Description**
114 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
115 +|**2**|**CAN_H**|CAN H line for communication with external equipment
116 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
117 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
118 +|**5**|**CAN_L**|CAN L line for communication with external equipment
119 +|**6**|**GND_CAN**|Ground
115 115  
116 -=== P21 – CAN termination resistor jumper ===
121 +=== 2.3.10 P21 – CAN termination resistor jumper ===
117 117  
118 -[[image:1731517188900-976.png||height="78" width="149"]]
123 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]]
119 119  
120 120  To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
121 121  
122 -(% style="width:643px" %)
123 -|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description**
124 -|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected
125 -|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected
127 +|**Pin**|**Name**|**Description**
128 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected
129 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected
126 126  
127 -=== P22 - RS-485 termination resistor jumper ===
131 +=== 2.3.11 P22 - RS-485 termination resistor jumper ===
128 128  
129 -[[image:1731517195672-298.png||height="81" width="155"]]
133 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]]
130 130  
131 131  To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
132 132  
133 -(% style="width:644px" %)
134 -|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description**
135 -|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected
136 -|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected
137 +|**Pin**|**Name**|**Description**
138 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected
139 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected
137 137  
138 -=== P11 – header for discrete inputs/outputs ===
141 +=== 2.3.12 P11 – header for discrete inputs/outputs ===
139 139  
140 -[[image:1731517206246-979.png||height="81" width="258"]]
143 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
141 141  
142 -(% style="width:584px" %)
143 -|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description**
144 -|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V)
145 -|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground)
146 -|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V)
147 -|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground)
148 -|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V)
149 -|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground)
150 -|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V)
151 -|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground)
152 -|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA)
153 -|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground)
154 -|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA)
155 -|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground)
156 -|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA)
157 -|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground)
158 -|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA)
159 -|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground)
145 +|**Pin**|**Name**|**Description**
146 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
147 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground)
148 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V)
149 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground)
150 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V)
151 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground)
152 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V)
153 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground)
154 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA)
155 +|**4**|**GND_OUT_4**|Discrete output #4 (ground)
156 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA)
157 +|**3**|**GND_OUT_3**|Discrete output #3 (ground)
158 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA)
159 +|**2**|**GND_OUT_2**|Discrete output #2 (ground)
160 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
161 +|**1**|**GND_OUT_1**|Discrete output #1 (ground)
160 160  
161 -= Indicators =
163 += 2.4 Indicators =
162 162  
163 -=== DS1 – power indicator ===
165 +=== 2.4.1 DS1 – power indicator ===
164 164  
165 -(% style="width:442px" %)
166 -|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description**
167 -|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered
168 -|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered
167 +|**State**|**Description**
168 +|**Lights red**|The device is powered
169 +|**Off**|The device is not powered
169 169  
170 -=== DS2 – operation indicator ===
171 +=== 2.4.2 DS2 – operation indicator ===
171 171  
172 -(% style="width:442px" %)
173 -|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description**
174 -|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running
175 -|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running
173 +|**State**|**Description**
174 +|**Blinking green**|The BMS firmware is running
175 +|**Off**|The BMS firmware is not running
176 176  
177 -=== DS3 – communication indicator ===
177 +=== 2.4.3 DS3 – communication indicator ===
178 178  
179 -(% style="width:539px" %)
180 -|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description**
181 -|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards
182 -|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established
179 +|**State**|**Description**
180 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
181 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established
183 183  
184 -=== DS4 – error indicator ===
183 +=== 2.4.4 DS4 – error indicator ===
185 185  
186 -(% style="width:539px" %)
187 -|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description**
188 -|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic
189 189  
190 -=== DS7 – relay 1 indicator ===
186 +|(**State**|**Description**
187 +|(**Blinking red**|Errors in communication with BMS Logic
191 191  
192 -(% style="width:541px" %)
193 -|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description**
194 -|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed
195 -|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened
189 +=== 2.4.5 DS7 – relay 1 indicator ===
196 196  
197 -=== DS8 – relay 2 indicator ===
191 +|**State**|**Description**
192 +|**Lights green**|Relay #1 is closed
193 +|**Off**|Relay #1 is opened
198 198  
195 +=== 2.4.6 DS8 – relay 2 indicator ===
199 199  
200 -(% style="width:542px" %)
201 -|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description**
202 -|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed
203 -|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened
197 +|**State**|**Description**
198 +|**Lights green**|Relay #2 is closed
199 +|**Off**|Relay #2 is opened
204 204  
205 -=== DS5 – relay 3 indicator ===
201 +=== 2.4.7 DS5 – relay 3 indicator ===
206 206  
207 -(% style="width:542px" %)
208 -|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description**
209 -|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed
210 -|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened
203 +|**State**|**Description**
204 +|**Lights green**|Relay #3 is closed
205 +|**Off**|Relay #3 is opened
211 211  
212 -=== DS6 – relay 4 indicator ===
207 +=== 2.4.8 DS6 – relay 4 indicator ===
213 213  
214 -(% style="width:542px" %)
215 -|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description**
216 -|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed
217 -|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened
209 +|**State**|**Description**
210 +|**Lights green**|Relay #4 is closed
211 +|**Off**|Relay #4 is opened
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