Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Connection procedure1 +2. Connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Controllers.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,3 +1,5 @@ 1 +== 2.1 Connection procedure == 2 + 1 1 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 2 2 3 3 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -5,7 +5,7 @@ 5 5 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 6 6 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 7 7 8 -= Headers description = 10 +== 2.2 Headers description == 9 9 10 10 The BMS Main 2.1 headers are shown in figure below. 11 11 ... ... @@ -14,9 +14,9 @@ 14 14 (% class="wikigeneratedid" %) 15 15 Following chapters describes the BMS Main 2.1 headers pinout. 16 16 17 -=== P1 – header for power supply === 19 +=== 2.2.1 P1 – header for power supply === 18 18 19 -[[image:1731516593096-166.png|| data-xwiki-image-style-alignment="center"]]21 +[[image:1731516593096-166.png||height="80" width="42"]] 20 20 21 21 (% style="width:339px" %) 22 22 |(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** ... ... @@ -23,9 +23,9 @@ 23 23 |(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 24 |(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 25 25 26 -=== P15 – header for BMS Logic === 28 +=== 2.2.2 P15 – header for BMS Logic === 27 27 28 -[[image:1731516577472-301.png|| data-xwiki-image-style-alignment="center"]]30 +[[image:1731516577472-301.png||height="77" width="71"]] 29 29 30 30 (% style="width:524px" %) 31 31 |(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** ... ... @@ -34,9 +34,9 @@ 34 34 |(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 35 |(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 36 36 37 -=== P12 – header for current sensor === 39 +=== 2.2.3 P12 – header for current sensor === 38 38 39 -[[image:1731516685999-633.png|| data-xwiki-image-style-alignment="center"]]41 +[[image:1731516685999-633.png||height="74" width="68"]] 40 40 41 41 (% style="width:531px" %) 42 42 |(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** ... ... @@ -45,9 +45,9 @@ 45 45 |(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 46 |(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 47 47 48 -=== P13 – header for humidity sensor === 50 +=== 2.2.4 P13 – header for humidity sensor === 49 49 50 -[[image:1731516942455-641.png|| data-xwiki-image-style-alignment="center"]]52 +[[image:1731516942455-641.png||height="70" width="64"]] 51 51 52 52 (% style="width:531px" %) 53 53 |(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** ... ... @@ -56,9 +56,9 @@ 56 56 |(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 57 57 |(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 58 58 59 -=== P8 – header of relay 1 === 61 +=== 2.2.5 P8 – header of relay 1 === 60 60 61 -[[image:1731517023208-641.png|| data-xwiki-image-style-alignment="center"]]63 +[[image:1731517023208-641.png||height="80" width="42"]] 62 62 63 63 By default, relay 1 is used to control the discharging contactor. 64 64 ... ... @@ -67,9 +67,9 @@ 67 67 |(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 68 68 |(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 69 69 70 -=== P9 – header of relay 2 === 72 +=== 2.2.6 P9 – header of relay 2 === 71 71 72 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]74 +[[image:1731517025702-799.png||height="71" width="37"]] 73 73 74 74 By default, relay 2 is used to output the “Allow charging” signal. 75 75 ... ... @@ -78,9 +78,9 @@ 78 78 |(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 79 79 |(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 80 80 81 -=== P6 – header of relay 3 === 83 +=== 2.2.7 P6 – header of relay 3 === 82 82 83 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]85 +[[image:1731517025702-799.png||height="67" width="35"]] 84 84 85 85 By default, relay 3 is used to control the charging contactor. 86 86 ... ... @@ -89,9 +89,9 @@ 89 89 |(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 90 90 |(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 91 91 92 -=== P7 – header of relay 4 === 94 +=== 2.2.8 P7 – header of relay 4 === 93 93 94 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]96 +[[image:1731517025702-799.png||height="65" width="34"]] 95 95 96 96 By default, relay 4 is used to control the heater. 97 97 ... ... @@ -100,9 +100,9 @@ 100 100 |(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 101 101 |(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 102 102 103 -=== P14 – header for CAN and RS-485 interfaces === 105 +=== 2.2.9 P14 – header for CAN and RS-485 interfaces === 104 104 105 -[[image:1731517180930-597.png|| data-xwiki-image-style-alignment="center"]]107 +[[image:1731517180930-597.png||height="81" width="113"]] 106 106 107 107 (% style="width:641px" %) 108 108 |(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** ... ... @@ -113,96 +113,107 @@ 113 113 |(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 114 114 |(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 115 115 116 -=== P21 – CAN termination resistor jumper === 118 +=== 2.2.10 P21 – CAN termination resistor jumper === 117 117 118 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"]]120 +[[image:1731517188900-976.png||height="78" width="149"]] 119 119 120 120 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 121 121 122 -|**Pin**|**Name**|**Description** 123 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 124 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 124 +(% style="width:643px" %) 125 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 126 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 127 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 125 125 126 -=== P22 - RS-485 termination resistor jumper === 129 +=== 2.2.11 P22 - RS-485 termination resistor jumper === 127 127 128 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"]]131 +[[image:1731517195672-298.png||height="81" width="155"]] 129 129 130 130 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 131 131 132 -|**Pin**|(% style="width:108px" %)**Name**|(% style="width:1296px" %)**Description** 133 -|**1-2**|(% style="width:108px" %)**120 Ohm**|(% style="width:1296px" %)Terminating resistor 120 Ohm is connected 134 -|**2-3**|(% style="width:108px" %)**-**|(% style="width:1296px" %)Terminating resistor 120 Ohm is not connected 135 +(% style="width:644px" %) 136 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 137 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 138 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 135 135 136 136 === P11 – header for discrete inputs/outputs === 137 137 138 -[[image:1731517206246-979.png|| data-xwiki-image-style-alignment="center"]]142 +[[image:1731517206246-979.png||height="81" width="258"]] 139 139 140 -|**Pin**|**Name**|**Description** 141 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 142 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 143 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 144 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 145 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 146 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 147 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 148 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 149 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 150 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 151 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 152 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 153 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 154 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 155 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 156 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 144 +(% style="width:584px" %) 145 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 146 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 147 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 148 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 149 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 150 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 151 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 152 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 153 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 154 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 155 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 156 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 157 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 158 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 159 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 160 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 161 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 157 157 158 158 = Indicators = 159 159 160 160 === DS1 – power indicator === 161 161 162 -|**State**|**Description** 163 -|**Lights red**|The device is powered 164 -|**Off**|The device is not powered 167 +(% style="width:442px" %) 168 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 169 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 170 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 165 165 166 166 === DS2 – operation indicator === 167 167 168 -|**State**|**Description** 169 -|**Blinking green**|The BMS firmware is running 170 -|**Off**|The BMS firmware is not running 174 +(% style="width:442px" %) 175 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 176 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 177 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 171 171 172 172 === DS3 – communication indicator === 173 173 174 -|**State**|**Description** 175 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 176 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 181 +(% style="width:539px" %) 182 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 183 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 184 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 177 177 178 178 === DS4 – error indicator === 179 179 180 -|**State**|**Description** 181 -|**Blinking red**|Errors in communication with BMS Logic 188 +(% style="width:539px" %) 189 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 190 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 182 182 183 183 === DS7 – relay 1 indicator === 184 184 185 -|**State**|**Description** 186 -|**Lights green**|Relay #1 is closed 187 -|**Off**|Relay #1 is opened 194 +(% style="width:541px" %) 195 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 196 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 197 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 188 188 189 189 === DS8 – relay 2 indicator === 190 190 191 191 192 -|**State**|**Description** 193 -|**Lights green**|Relay #2 is closed 194 -|**Off**|Relay #2 is opened 202 +(% style="width:542px" %) 203 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 204 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 205 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 195 195 196 196 === DS5 – relay 3 indicator === 197 197 198 -|**State**|**Description** 199 -|**Lights green**|Relay #3 is closed 200 -|**Off**|Relay #3 is opened 209 +(% style="width:542px" %) 210 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 211 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 212 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 201 201 202 202 === DS6 – relay 4 indicator === 203 203 204 -|**State**|**Description** 205 -|**Lights green**|Relay #4 is closed 206 -|**Off**|Relay #4 is opened 216 +(% style="width:542px" %) 217 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 218 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 219 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 207 207 208 208