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From version 21.2
edited by Admin
on 2024/11/19 07:55
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To version 54.1
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on 2025/02/06 11:38
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Title
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1 -2. Connection procedure
1 +2. Installation and connection
Parent
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1 -Controllers.BMS Main 2\.1.WebHome
1 +Battery management systems.BMS Main 2\.1.WebHome
Content
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1 +(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 += Installation and connection =
3 +
4 +== Installation procedure ==
5 +
6 +Overall and mounting dimensions of the BMS Main 2.1 are shown below.
7 +
8 +[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
9 +
10 +(% style="width:494px" %)
11 +|**Parameter**|(% style="width:178px" %)**Value**
12 +|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32
13 +|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114
14 +|Mounting holes|(% style="width:178px" %)M3
15 +|Headers P1, P6-P9 type |(% style="width:178px" %)Molex series Mini-Fit
16 +|Headers P11-P15 type |(% style="width:178px" %)Molex series Micro-Fit
17 +
18 +== Connection procedure ==
19 +
1 1  The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
2 2  
3 3  1. Connect the charging and discharging contactors to the P6-P9 headers.
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5 5  1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
6 6  1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
7 7  
8 -= ​​​​Headers description =
27 +== ​​​​Headers description ==
9 9  
10 10  The BMS Main 2.1 headers are shown in figure below.
11 11  
12 -[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]
31 +[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
13 13  
14 -(% class="wikigeneratedid" %)
15 -Following chapters describes the BMS Main 2.1 headers pinout.
33 +(% class="box warningmessage" %)
34 +(((
35 +**Attention!**
36 +All headers are shown from the device side!
37 +)))
16 16  
17 17  === P1 – header for power supply ===
18 18  
19 -[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]]
41 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
20 20  
21 -(% style="width:339px" %)
22 -|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description**
23 -|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground
24 -|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V
43 +|**Pin**|**Name**|**Description**
44 +|**1**|**GND**|Ground
45 +|**2**|**V+**|Supply voltage 9-30V
25 25  
26 26  === P15 – header for BMS Logic ===
27 27  
28 -[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]]
49 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
29 29  
30 -(% style="width:524px" %)
31 -|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description**
32 -|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic
33 -|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic
34 -|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic
35 -|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground
51 +|**Pin**|**Name**|**Description**
52 +|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
53 +|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic
54 +|**3**|**+5V**|Supply voltage for BMS Logic
55 +|**4**|**GND**|Ground
36 36  
37 37  === P12 – header for current sensor ===
38 38  
39 -[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]]
59 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
40 40  
41 -(% style="width:531px" %)
42 -|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description**
43 -|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA
44 -|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground
45 -|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output)
46 -|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal)
61 +|**Pin**|**Name**|**Description**
62 +|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
63 +|**2**|**GND**|Ground
64 +|**3**|**Vcs**|ADC input (current sensor output)
65 +|**4**|**Vref**|ADC input (current sensor reference signal)
47 47  
48 48  === P13 – header for humidity sensor ===
49 49  
50 -[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]]
69 +[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]]
51 51  
52 52  |**Pin**|**Name**|**Description**
53 53  |**1**|**+5V**|Supply voltage 5 V, max 50 mA
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57 57  
58 58  === P8 – header of relay 1 ===
59 59  
60 -[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]]
79 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
61 61  
62 62  By default, relay 1 is used to control the discharging contactor.
63 63  
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67 67  
68 68  === P9 – header of relay 2 ===
69 69  
70 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
89 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
71 71  
72 72  By default, relay 2 is used to output the “Allow charging” signal.
73 73  
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77 77  
78 78  === P6 – header of relay 3 ===
79 79  
80 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
99 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
81 81  
82 82  By default, relay 3 is used to control the charging contactor.
83 83  
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87 87  
88 88  === P7 – header of relay 4 ===
89 89  
90 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
109 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
91 91  
92 92  By default, relay 4 is used to control the heater.
93 93  
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97 97  
98 98  === P14 – header for CAN and RS-485 interfaces ===
99 99  
100 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]]
119 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]]
101 101  
121 +(% style="width:641px" %)
102 102  |**Pin**|**Name**|**Description**
103 103  |**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
104 104  |**2**|**CAN_H**|CAN H line for communication with external equipment
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109 109  
110 110  === P21 – CAN termination resistor jumper ===
111 111  
112 -[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]]
132 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]]
113 113  
114 114  To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
115 115  
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119 119  
120 120  === P22 - RS-485 termination resistor jumper ===
121 121  
122 -[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]]
142 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]]
123 123  
124 124  To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
125 125  
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129 129  
130 130  === P11 – header for discrete inputs/outputs ===
131 131  
132 -[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]]
152 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
133 133  
134 134  |**Pin**|**Name**|**Description**
135 135  |**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
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149 149  |**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
150 150  |**1**|**GND_OUT_1**|Discrete output #1 (ground)
151 151  
152 -= Indicators =
172 +== Indicators ==
153 153  
154 154  === DS1 – power indicator ===
155 155  
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171 171  
172 172  === DS4 – error indicator ===
173 173  
174 -|**State**|**Description**
175 -|**Blinking red**|Errors in communication with BMS Logic
176 176  
195 +|(**State**|**Description**
196 +|(**Blinking red**|Errors in communication with BMS Logic
197 +
177 177  === DS7 – relay 1 indicator ===
178 178  
179 179  |**State**|**Description**
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182 182  
183 183  === DS8 – relay 2 indicator ===
184 184  
185 -
186 186  |**State**|**Description**
187 187  |**Lights green**|Relay #2 is closed
188 188  |**Off**|Relay #2 is opened
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