Changes for page 2. Installation and connection
Last modified by Admin on 2025/07/15 17:33
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... ... @@ -1,1 +1,1 @@ 1 -2. Connection procedure1 +2. Connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Controllers.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,3 +1,5 @@ 1 +== 2.1 Connection procedure == 2 + 1 1 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 2 2 3 3 1. Connect the charging and discharging contactors to the P6-P9 headers. ... ... @@ -5,7 +5,7 @@ 5 5 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 6 6 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 7 7 8 -= Headers description = 10 +== 2.2 Headers description == 9 9 10 10 The BMS Main 2.1 headers are shown in figure below. 11 11 ... ... @@ -14,9 +14,9 @@ 14 14 (% class="wikigeneratedid" %) 15 15 Following chapters describes the BMS Main 2.1 headers pinout. 16 16 17 -=== P1 – header for power supply === 19 +=== 2.2.1 P1 – header for power supply === 18 18 19 -[[image:1731516593096-166.png|| data-xwiki-image-style-alignment="center"]]21 +[[image:1731516593096-166.png||height="80" width="42"]] 20 20 21 21 (% style="width:339px" %) 22 22 |(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** ... ... @@ -23,9 +23,9 @@ 23 23 |(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 24 24 |(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 25 25 26 -=== P15 – header for BMS Logic === 28 +=== 2.2.2 P15 – header for BMS Logic === 27 27 28 -[[image:1731516577472-301.png|| data-xwiki-image-style-alignment="center"]]30 +[[image:1731516577472-301.png||height="77" width="71"]] 29 29 30 30 (% style="width:524px" %) 31 31 |(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** ... ... @@ -34,9 +34,9 @@ 34 34 |(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 35 35 |(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 36 36 37 -=== P12 – header for current sensor === 39 +=== 2.2.3 P12 – header for current sensor === 38 38 39 -[[image:1731516685999-633.png|| data-xwiki-image-style-alignment="center"]]41 +[[image:1731516685999-633.png||height="74" width="68"]] 40 40 41 41 (% style="width:531px" %) 42 42 |(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** ... ... @@ -45,158 +45,174 @@ 45 45 |(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 46 46 |(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 47 47 48 -=== P13 – header for humidity sensor === 50 +=== 2.2.4 P13 – header for humidity sensor === 49 49 50 -[[image:1731516942455-641.png|| data-xwiki-image-style-alignment="center"]]52 +[[image:1731516942455-641.png||height="70" width="64"]] 51 51 52 -|**Pin**|**Name**|**Description** 53 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 54 -|**2**|**GND**|Ground 55 -|**3**|**Vhs**|ADC input (humidity sensor output) 56 -|**4**|**Vts**|ADC input (temperature sensor output) 54 +(% style="width:531px" %) 55 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 56 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 57 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 58 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 59 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 57 57 58 -=== P8 – header of relay 1 === 61 +=== 2.2.5 P8 – header of relay 1 === 59 59 60 -[[image:1731517023208-641.png|| data-xwiki-image-style-alignment="center"]]63 +[[image:1731517023208-641.png||height="80" width="42"]] 61 61 62 62 By default, relay 1 is used to control the discharging contactor. 63 63 64 -|**Pin**|**Name**|**Description** 65 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 66 -|**2**|**NO**|Normally open contact 67 +(% style="width:527px" %) 68 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 69 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 70 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 67 67 68 -=== P9 – header of relay 2 === 72 +=== 2.2.6 P9 – header of relay 2 === 69 69 70 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]74 +[[image:1731517025702-799.png||height="71" width="37"]] 71 71 72 72 By default, relay 2 is used to output the “Allow charging” signal. 73 73 74 -|**Pin**|**Name**|**Description** 75 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 76 -|**2**|**NO**|Normally open contact 78 +(% style="width:524px" %) 79 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 80 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 81 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 77 77 78 -=== P6 – header of relay 3 === 83 +=== 2.2.7 P6 – header of relay 3 === 79 79 80 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]85 +[[image:1731517025702-799.png||height="67" width="35"]] 81 81 82 82 By default, relay 3 is used to control the charging contactor. 83 83 84 -|**Pin**|**Name**|**Description** 85 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 86 -|**2**|**NO**|Normally open contact 89 +(% style="width:524px" %) 90 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 91 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 92 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 87 87 88 -=== P7 – header of relay 4 === 94 +=== 2.2.8 P7 – header of relay 4 === 89 89 90 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]96 +[[image:1731517025702-799.png||height="65" width="34"]] 91 91 92 92 By default, relay 4 is used to control the heater. 93 93 94 -|**Pin**|**Name**|**Description** 95 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 96 -|**2**|**NO**|Normally open contact 100 +(% style="width:530px" %) 101 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 102 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 103 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 97 97 98 -=== P14 – header for CAN and RS-485 interfaces === 105 +=== 2.2.9 P14 – header for CAN and RS-485 interfaces === 99 99 100 -[[image:1731517180930-597.png|| data-xwiki-image-style-alignment="center"]]107 +[[image:1731517180930-597.png||height="81" width="113"]] 101 101 102 -|**Pin**|**Name**|**Description** 103 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 104 -|**2**|**CAN_H**|CAN H line for communication with external equipment 105 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 106 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 107 -|**5**|**CAN_L**|CAN L line for communication with external equipment 108 -|**6**|**GND_CAN**|Ground 109 +(% style="width:641px" %) 110 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 111 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 112 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 113 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 114 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 115 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 116 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 109 109 110 -=== P21 – CAN termination resistor jumper === 118 +=== 2.2.10 P21 – CAN termination resistor jumper === 111 111 112 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"]]120 +[[image:1731517188900-976.png||height="78" width="149"]] 113 113 114 114 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 115 115 116 -|**Pin**|**Name**|**Description** 117 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 118 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 124 +(% style="width:643px" %) 125 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 126 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 127 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 119 119 120 -=== P22 - RS-485 termination resistor jumper === 129 +=== 2.2.11 P22 - RS-485 termination resistor jumper === 121 121 122 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"]]131 +[[image:1731517195672-298.png||height="81" width="155"]] 123 123 124 124 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 125 125 126 -|**Pin**|**Name**|**Description** 127 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 128 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 135 +(% style="width:644px" %) 136 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 137 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 138 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 129 129 130 -=== P11 – header for discrete inputs/outputs === 140 +=== 2.2.12 P11 – header for discrete inputs/outputs === 131 131 132 -[[image:1731517206246-979.png|| data-xwiki-image-style-alignment="center"]]142 +[[image:1731517206246-979.png||height="81" width="258"]] 133 133 134 -|**Pin**|**Name**|**Description** 135 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 136 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 137 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 138 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 139 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 140 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 141 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 142 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 143 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 144 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 145 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 146 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 147 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 148 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 149 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 150 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 144 +(% style="width:584px" %) 145 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 146 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 147 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 148 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 149 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 150 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 151 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 152 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 153 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 154 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 155 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 156 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 157 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 158 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 159 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 160 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 161 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 151 151 152 -= Indicators = 163 += 2.3 Indicators = 153 153 154 -=== DS1 – power indicator === 165 +=== 2.3.1 DS1 – power indicator === 155 155 156 -|**State**|**Description** 157 -|**Lights red**|The device is powered 158 -|**Off**|The device is not powered 167 +(% style="width:442px" %) 168 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 169 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 170 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 159 159 160 -=== DS2 – operation indicator === 172 +=== 2.3.2 DS2 – operation indicator === 161 161 162 -|**State**|**Description** 163 -|**Blinking green**|The BMS firmware is running 164 -|**Off**|The BMS firmware is not running 174 +(% style="width:442px" %) 175 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 176 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 177 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 165 165 166 -=== DS3 – communication indicator === 179 +=== 2.3.3 DS3 – communication indicator === 167 167 168 -|**State**|**Description** 169 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 170 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 181 +(% style="width:539px" %) 182 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 183 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 184 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 171 171 172 -=== DS4 – error indicator === 186 +=== 2.3.4 DS4 – error indicator === 173 173 174 -|**State**|**Description** 175 -|**Blinking red**|Errors in communication with BMS Logic 188 +(% style="width:539px" %) 189 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 190 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 176 176 177 -=== DS7 – relay 1 indicator === 192 +=== 2.3.5 DS7 – relay 1 indicator === 178 178 179 -|**State**|**Description** 180 -|**Lights green**|Relay #1 is closed 181 -|**Off**|Relay #1 is opened 194 +(% style="width:541px" %) 195 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 196 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 197 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 182 182 183 -=== DS8 – relay 2 indicator === 199 +=== 2.3.6 DS8 – relay 2 indicator === 184 184 201 +(% style="width:542px" %) 202 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 203 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 204 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 185 185 186 -|**State**|**Description** 187 -|**Lights green**|Relay #2 is closed 188 -|**Off**|Relay #2 is opened 206 +=== 2.3.7 DS5 – relay 3 indicator === 189 189 190 -=== DS5 – relay 3 indicator === 208 +(% style="width:542px" %) 209 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 210 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 211 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 191 191 192 -|**State**|**Description** 193 -|**Lights green**|Relay #3 is closed 194 -|**Off**|Relay #3 is opened 213 +=== 2.3.8 DS6 – relay 4 indicator === 195 195 196 -=== DS6 – relay 4 indicator === 215 +(% style="width:542px" %) 216 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 217 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 218 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 197 197 198 -|**State**|**Description** 199 -|**Lights green**|Relay #4 is closed 200 -|**Off**|Relay #4 is opened 201 - 202 202
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