Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 -2. Connection1 +2. Installation and connection - Parent
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... ... @@ -1,1 +1,1 @@ 1 - Controllers.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,189 +1,228 @@ 1 -= Headers=1 +== 2.1 Installation procedure == 2 2 3 +Overall and mounting dimensions of the BMS Main 2.1 are shown in Figure 29. 4 + 5 +[[Dimensions of the BMS Main 2.1>>image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]] 6 + 7 +== == 8 + 9 +== 2.2 Connection procedure == 10 + 11 +The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 12 + 13 +1. Connect the charging and discharging contactors to the P6-P9 headers. 14 +1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header. 15 +1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 16 +1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 17 + 18 +== 2.2 Headers description == 19 + 3 3 The BMS Main 2.1 headers are shown in figure below. 4 4 5 5 [[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 6 6 7 -=== P1 – header for power supply === 24 +(% class="wikigeneratedid" %) 25 +Following chapters describes the BMS Main 2.1 headers pinout. 8 8 9 - [[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]]27 +=== 2.2.1 P1 – header for power supply === 10 10 11 -|**Pin**|**Name**|**Description** 12 -|**1**|**GND**|Ground 13 -|**2**|**V+**|Supply voltage 9-30V 29 +[[image:1731516593096-166.png||height="80" width="42"]] 14 14 15 -=== P15 – header for BMS Logic === 31 +(% style="width:339px" %) 32 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 33 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 34 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 16 16 17 - [[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]]36 +=== 2.2.2 P15 – header for BMS Logic === 18 18 19 -|**Pin**|**Name**|**Description** 20 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 21 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 22 -|**3**|**+5V**|Supply voltage for BMS Logic 23 -|**4**|**GND**|Ground 38 +[[image:1731516577472-301.png||height="77" width="71"]] 24 24 25 -=== P12 – header for current sensor === 40 +(% style="width:524px" %) 41 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 42 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 43 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 44 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 45 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 26 26 27 - [[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]]47 +=== 2.2.3 P12 – header for current sensor === 28 28 29 -|**Pin**|**Name**|**Description** 30 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 31 -|**2**|**GND**|Ground 32 -|**3**|**Vcs**|ADC input (current sensor output) 33 -|**4**|**Vref**|ADC input (current sensor reference signal) 49 +[[image:1731516685999-633.png||height="74" width="68"]] 34 34 35 -=== P13 – header for humidity sensor === 51 +(% style="width:531px" %) 52 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 53 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 54 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 55 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 56 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 36 36 37 - [[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]]58 +=== 2.2.4 P13 – header for humidity sensor === 38 38 39 -|**Pin**|**Name**|**Description** 40 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 41 -|**2**|**GND**|Ground 42 -|**3**|**Vhs**|ADC input (humidity sensor output) 43 -|**4**|**Vts**|ADC input (temperature sensor output) 60 +[[image:1731516942455-641.png||height="70" width="64"]] 44 44 45 -=== P8 – header of relay 1 === 62 +(% style="width:531px" %) 63 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 64 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 65 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 66 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 67 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 46 46 47 - [[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]]69 +=== 2.2.5 P8 – header of relay 1 === 48 48 71 +[[image:1731517023208-641.png||height="80" width="42"]] 72 + 49 49 By default, relay 1 is used to control the discharging contactor. 50 50 51 -|**Pin**|**Name**|**Description** 52 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 53 -|**2**|**NO**|Normally open contact 75 +(% style="width:527px" %) 76 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 77 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 78 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 54 54 55 -=== P9 – header of relay 2 === 80 +=== 2.2.6 P9 – header of relay 2 === 56 56 57 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]82 +[[image:1731517025702-799.png||height="71" width="37"]] 58 58 59 59 By default, relay 2 is used to output the “Allow charging” signal. 60 60 61 -|**Pin**|**Name**|**Description** 62 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 63 -|**2**|**NO**|Normally open contact 86 +(% style="width:524px" %) 87 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 88 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 89 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 64 64 65 -=== P6 – header of relay 3 === 91 +=== 2.2.7 P6 – header of relay 3 === 66 66 67 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]93 +[[image:1731517025702-799.png||height="67" width="35"]] 68 68 69 69 By default, relay 3 is used to control the charging contactor. 70 70 71 -|**Pin**|**Name**|**Description** 72 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 73 -|**2**|**NO**|Normally open contact 97 +(% style="width:524px" %) 98 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 99 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 100 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 74 74 75 -=== P7 – header of relay 4 === 102 +=== 2.2.8 P7 – header of relay 4 === 76 76 77 -[[image:1731517025702-799.png|| data-xwiki-image-style-alignment="center"]]104 +[[image:1731517025702-799.png||height="65" width="34"]] 78 78 79 79 By default, relay 4 is used to control the heater. 80 80 81 -**Pin**|**Name**|**Description** 82 -**1**|**V+**|Switching voltage (up to 55V, max 8A) 83 -**2**|**NO**|Normally open contact 108 +(% style="width:530px" %) 109 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 110 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 111 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 84 84 85 -=== P14 – header for CAN and RS-485 interfaces === 113 +=== 2.2.9 P14 – header for CAN and RS-485 interfaces === 86 86 87 -[[image:1731517180930-597.png|| data-xwiki-image-style-alignment="center"]]115 +[[image:1731517180930-597.png||height="81" width="113"]] 88 88 89 -|**Pin**|**Name**|**Description** 90 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 91 -|**2**|**CAN_H**|CAN H line for communication with external equipment 92 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 93 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 94 -|**5**|**CAN_L**|CAN L line for communication with external equipment 95 -|**6**|**GND_CAN**|Ground 117 +(% style="width:641px" %) 118 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 119 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 120 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 121 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 122 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 123 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 124 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 96 96 97 -=== P21 – CAN termination resistor jumper === 126 +=== 2.2.10 P21 – CAN termination resistor jumper === 98 98 99 -[[image:1731517188900-976.png|| data-xwiki-image-style-alignment="center"]]128 +[[image:1731517188900-976.png||height="78" width="149"]] 100 100 101 101 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 102 102 103 -|**Pin**|**Name**|**Description** 104 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 105 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 132 +(% style="width:643px" %) 133 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 134 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 135 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 106 106 107 -=== P22 - RS-485 termination resistor jumper === 137 +=== 2.2.11 P22 - RS-485 termination resistor jumper === 108 108 109 -[[image:1731517195672-298.png|| data-xwiki-image-style-alignment="center"]]139 +[[image:1731517195672-298.png||height="81" width="155"]] 110 110 111 111 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 112 112 113 -|**Pin**|**Name**|**Description** 114 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 115 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 143 +(% style="width:644px" %) 144 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 145 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 146 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 116 116 117 -=== P11 – header for discrete inputs/outputs === 148 +=== 2.2.12 P11 – header for discrete inputs/outputs === 118 118 119 -[[image:1731517206246-979.png|| data-xwiki-image-style-alignment="center"]]150 +[[image:1731517206246-979.png||height="81" width="258"]] 120 120 121 -|**Pin**|**Name**|**Description** 122 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 123 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 124 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 125 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 126 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 127 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 128 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 129 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 130 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 131 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 132 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 133 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 134 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 135 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 136 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 137 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 152 +(% style="width:584px" %) 153 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 154 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 155 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 156 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 157 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 158 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 159 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 160 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 161 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 162 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 163 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 164 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 165 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 166 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 167 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 168 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 169 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 138 138 139 -= Indicators = 171 += 2.3 Indicators = 140 140 141 -=== DS1 – power indicator === 173 +=== 2.3.1 DS1 – power indicator === 142 142 143 -|**State**|**Description** 144 -|**Lights red**|The device is powered 145 -|**Off**|The device is not powered 175 +(% style="width:442px" %) 176 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 177 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 178 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 146 146 147 -=== DS2 – operation indicator === 180 +=== 2.3.2 DS2 – operation indicator === 148 148 149 -|**State**|**Description** 150 -|**Blinking green**|The BMS firmware is running 151 -|**Off**|The BMS firmware is not running 182 +(% style="width:442px" %) 183 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 184 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 185 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 152 152 153 -=== DS3 – communication indicator === 187 +=== 2.3.3 DS3 – communication indicator === 154 154 155 -|**State**|**Description** 156 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 157 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 189 +(% style="width:539px" %) 190 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 191 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 192 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 158 158 159 -=== DS4 – error indicator === 194 +=== 2.3.4 DS4 – error indicator === 160 160 161 -|**State**|**Description** 162 -|**Blinking red**|Errors in communication with BMS Logic 196 +(% style="width:539px" %) 197 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 198 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 163 163 164 -=== DS7 – relay 1 indicator === 200 +=== 2.3.5 DS7 – relay 1 indicator === 165 165 166 -|**State**|**Description** 167 -|**Lights green**|Relay #1 is closed 168 -|**Off**|Relay #1 is opened 202 +(% style="width:541px" %) 203 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 204 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 205 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 169 169 170 -=== DS8 – relay 2 indicator === 207 +=== 2.3.6 DS8 – relay 2 indicator === 171 171 209 +(% style="width:542px" %) 210 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 211 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 212 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 172 172 173 -|**State**|**Description** 174 -|**Lights green**|Relay #2 is closed 175 -|**Off**|Relay #2 is opened 214 +=== 2.3.7 DS5 – relay 3 indicator === 176 176 177 -=== DS5 – relay 3 indicator === 216 +(% style="width:542px" %) 217 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 218 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 219 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 178 178 179 -|**State**|**Description** 180 -|**Lights green**|Relay #3 is closed 181 -|**Off**|Relay #3 is opened 221 +=== 2.3.8 DS6 – relay 4 indicator === 182 182 183 -=== DS6 – relay 4 indicator === 223 +(% style="width:542px" %) 224 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 225 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 226 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 184 184 185 -|**State**|**Description** 186 -|**Lights green**|Relay #4 is closed 187 -|**Off**|Relay #4 is opened 188 - 189 189
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