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Last modified by Admin on 2025/07/15 17:33
From version 18.1
edited by Admin
on 2024/11/13 17:18
Change comment: There is no comment for this version
To version 54.1
edited by Admin
on 2025/02/06 11:38
Change comment: There is no comment for this version

Summary

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Title
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1 -2. Connection
1 +2. Installation and connection
Parent
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1 -Additional modules.BMS Main 2\.1.WebHome
1 +Battery management systems.BMS Main 2\.1.WebHome
Content
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1 -= ​​​​Headers =
1 +(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 += Installation and connection =
2 2  
4 +== Installation procedure ==
5 +
6 +Overall and mounting dimensions of the BMS Main 2.1 are shown below.
7 +
8 +[[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
9 +
10 +(% style="width:494px" %)
11 +|**Parameter**|(% style="width:178px" %)**Value**
12 +|Overall dimensions (length × width × height), mm|(% style="width:178px" %)120 × 120 × 32
13 +|Mounting dimensions (length × width), mm|(% style="width:178px" %)114 × 114
14 +|Mounting holes|(% style="width:178px" %)M3
15 +|Headers P1, P6-P9 type |(% style="width:178px" %)Molex series Mini-Fit
16 +|Headers P11-P15 type |(% style="width:178px" %)Molex series Micro-Fit
17 +
18 +== Connection procedure ==
19 +
20 +The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
21 +
22 +1. Connect the charging and discharging contactors to the P6-P9 headers.
23 +1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header.
24 +1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
25 +1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
26 +
27 +== ​​​​Headers description ==
28 +
3 3  The BMS Main 2.1 headers are shown in figure below.
4 4  
5 -[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]]
31 +[[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
6 6  
33 +(% class="box warningmessage" %)
34 +(((
35 +**Attention!**
36 +All headers are shown from the device side!
37 +)))
38 +
7 7  === P1 – header for power supply ===
8 8  
9 -[[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"]]
41 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
10 10  
11 11  |**Pin**|**Name**|**Description**
12 12  |**1**|**GND**|Ground
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14 14  
15 15  === P15 – header for BMS Logic ===
16 16  
17 -[[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"]]
49 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
18 18  
19 19  |**Pin**|**Name**|**Description**
20 20  |**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
... ... @@ -24,7 +24,7 @@
24 24  
25 25  === P12 – header for current sensor ===
26 26  
27 -[[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"]]
59 +[[image:1732198890482-787.png||data-xwiki-image-style-alignment="center" height="77" width="71"]]
28 28  
29 29  |**Pin**|**Name**|**Description**
30 30  |**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
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34 34  
35 35  === P13 – header for humidity sensor ===
36 36  
37 -[[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]]
69 +[[image:1732198896526-660.png||data-xwiki-image-style-alignment="center" height="70" width="64"]]
38 38  
39 39  |**Pin**|**Name**|**Description**
40 40  |**1**|**+5V**|Supply voltage 5 V, max 50 mA
... ... @@ -44,7 +44,7 @@
44 44  
45 45  === P8 – header of relay 1 ===
46 46  
47 -[[image:1731517023208-641.png||data-xwiki-image-style-alignment="center"]]
79 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
48 48  
49 49  By default, relay 1 is used to control the discharging contactor.
50 50  
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54 54  
55 55  === P9 – header of relay 2 ===
56 56  
57 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
89 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
58 58  
59 59  By default, relay 2 is used to output the “Allow charging” signal.
60 60  
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64 64  
65 65  === P6 – header of relay 3 ===
66 66  
67 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
99 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
68 68  
69 69  By default, relay 3 is used to control the charging contactor.
70 70  
71 -|(% style="width:100px" %)**Pin**|(% style="width:297px" %)**Name**|(% style="width:1125px" %)**Description**
72 -|(% style="width:100px" %)**1**|(% style="width:297px" %)**V+**|(% style="width:1125px" %)Switching voltage (up to 55V, max 8A)
73 -|(% style="width:100px" %)**2**|(% style="width:297px" %)**NO**|(% style="width:1125px" %)Normally open contact
103 +|**Pin**|**Name**|**Description**
104 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
105 +|**2**|**NO**|Normally open contact
74 74  
75 75  === P7 – header of relay 4 ===
76 76  
77 -[[image:1731517025702-799.png||data-xwiki-image-style-alignment="center"]]
109 +[[image:1732198827034-560.png||data-xwiki-image-style-alignment="center" height="78" width="41"]]
78 78  
79 79  By default, relay 4 is used to control the heater.
80 80  
81 -|(% style="width:100px" %)**Pin**|(% style="width:298px" %)**Name**|(% style="width:1124px" %)**Description**
82 -|(% style="width:100px" %)**1**|(% style="width:298px" %)**V+**|(% style="width:1124px" %)Switching voltage (up to 55V, max 8A)
83 -|(% style="width:100px" %)**2**|(% style="width:298px" %)**NO**|(% style="width:1124px" %)Normally open contact
113 +|**Pin**|**Name**|**Description**
114 +|**1**|**V+**|Switching voltage (up to 55V, max 8A)
115 +|**2**|**NO**|Normally open contact
84 84  
85 85  === P14 – header for CAN and RS-485 interfaces ===
86 86  
87 -[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center"]]
119 +[[image:1731517180930-597.png||data-xwiki-image-style-alignment="center" height="81" width="113"]]
88 88  
89 -|(% style="width:100px" %)**Pin**|**Name**|**Description**
90 -|(% style="width:100px" %)**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
91 -|(% style="width:100px" %)**2**|**CAN_H**|CAN H line for communication with external equipment
92 -|(% style="width:100px" %)**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
93 -|(% style="width:100px" %)**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
94 -|(% style="width:100px" %)**5**|**CAN_L**|CAN L line for communication with external equipment
95 -|(% style="width:100px" %)**6**|**GND_CAN**|Ground
121 +(% style="width:641px" %)
122 +|**Pin**|**Name**|**Description**
123 +|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
124 +|**2**|**CAN_H**|CAN H line for communication with external equipment
125 +|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
126 +|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
127 +|**5**|**CAN_L**|CAN L line for communication with external equipment
128 +|**6**|**GND_CAN**|Ground
96 96  
97 97  === P21 – CAN termination resistor jumper ===
98 98  
99 -[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center"]]
132 +[[image:1731517188900-976.png||data-xwiki-image-style-alignment="center" height="78" width="149"]]
100 100  
101 101  To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
102 102  
103 -|(% style="width:100px" %)**Pin**|(% style="width:299px" %)**Name**|(% style="width:1123px" %)**Description**
104 -|(% style="width:100px" %)**1-2**|(% style="width:299px" %)**120 Ohm**|(% style="width:1123px" %)Termination resistor 120 Ohm is connected
105 -|(% style="width:100px" %)**2-3**|(% style="width:299px" %)**-**|(% style="width:1123px" %)Termination resistor 120 Ohm is not connected
136 +|**Pin**|**Name**|**Description**
137 +|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected
138 +|**2-3**|**-**|Termination resistor 120 Ohm is not connected
106 106  
107 107  === P22 - RS-485 termination resistor jumper ===
108 108  
109 -[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center"]]
142 +[[image:1731517195672-298.png||data-xwiki-image-style-alignment="center" height="81" width="155"]]
110 110  
111 111  To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
112 112  
113 -|(% style="width:100px" %)**Pin**|(% style="width:301px" %)**Name**|(% style="width:1121px" %)**Description**
114 -|(% style="width:100px" %)**1-2**|(% style="width:301px" %)**120 Ohm**|(% style="width:1121px" %)Terminating resistor 120 Ohm is connected
115 -|(% style="width:100px" %)**2-3**|(% style="width:301px" %)**-**|(% style="width:1121px" %)Terminating resistor 120 Ohm is not connected
146 +|**Pin**|**Name**|**Description**
147 +|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected
148 +|**2-3**|**-**|Terminating resistor 120 Ohm is not connected
116 116  
117 117  === P11 – header for discrete inputs/outputs ===
118 118  
119 -[[image:1731517206246-979.png||data-xwiki-image-style-alignment="center"]]
152 +[[image:1732198937514-731.png||data-xwiki-image-style-alignment="center" height="85" width="272"]]
120 120  
121 -|(% style="width:100px" %)**Pin**|(% style="width:310px" %)**Name**|(% style="width:1112px" %)**Description**
122 -|(% style="width:100px" %)**16**|(% style="width:310px" %)**IN_1**|(% style="width:1112px" %)Discrete input #1 “dry contact” (+5V)
123 -|(% style="width:100px" %)**8**|(% style="width:310px" %)**GND_1**|(% style="width:1112px" %)Discrete input #1 “dry contact” (ground)
124 -|(% style="width:100px" %)**15**|(% style="width:310px" %)**IN_2**|(% style="width:1112px" %)Discrete input #2 “dry contact” (+5V)
125 -|(% style="width:100px" %)**7**|(% style="width:310px" %)**GND_2**|(% style="width:1112px" %)Discrete input #2 “dry contact” (ground)
126 -|(% style="width:100px" %)**14**|(% style="width:310px" %)**IN_3**|(% style="width:1112px" %)Discrete input #3 “dry contact” (+5V)
127 -|(% style="width:100px" %)**6**|(% style="width:310px" %)**GND_3**|(% style="width:1112px" %)Discrete input #3 “dry contact” (ground)
128 -|(% style="width:100px" %)**13**|(% style="width:310px" %)**IN_4**|(% style="width:1112px" %)Discrete input #4 “dry contact” (+5V)
129 -|(% style="width:100px" %)**5**|(% style="width:310px" %)**GND_4**|(% style="width:1112px" %)Discrete input #4 “dry contact” (ground)
130 -|(% style="width:100px" %)**12**|(% style="width:310px" %)**OUT_4**|(% style="width:1112px" %)Discrete output #4 (+5V, 20mA)
131 -|(% style="width:100px" %)**4**|(% style="width:310px" %)**GND_OUT_4**|(% style="width:1112px" %)Discrete output #4 (ground)
132 -|(% style="width:100px" %)**11**|(% style="width:310px" %)**OUT_3**|(% style="width:1112px" %)Discrete output #3 (+5V, 20mA)
133 -|(% style="width:100px" %)**3**|(% style="width:310px" %)**GND_OUT_3**|(% style="width:1112px" %)Discrete output #3 (ground)
134 -|(% style="width:100px" %)**10**|(% style="width:310px" %)**OUT_2**|(% style="width:1112px" %)Discrete output #2 (+5V, 20mA)
135 -|(% style="width:100px" %)**2**|(% style="width:310px" %)**GND_OUT_2**|(% style="width:1112px" %)Discrete output #2 (ground)
136 -|(% style="width:100px" %)**9**|(% style="width:310px" %)**OUT_1**|(% style="width:1112px" %)Discrete output #1 (+5V, 20mA)
137 -|(% style="width:100px" %)**1**|(% style="width:310px" %)**GND_OUT_1**|(% style="width:1112px" %)Discrete output #1 (ground)
154 +|**Pin**|**Name**|**Description**
155 +|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
156 +|**8**|**GND_1**|Discrete input #1 “dry contact” (ground)
157 +|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V)
158 +|**7**|**GND_2**|Discrete input #2 “dry contact” (ground)
159 +|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V)
160 +|**6**|**GND_3**|Discrete input #3 “dry contact” (ground)
161 +|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V)
162 +|**5**|**GND_4**|Discrete input #4 “dry contact” (ground)
163 +|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA)
164 +|**4**|**GND_OUT_4**|Discrete output #4 (ground)
165 +|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA)
166 +|**3**|**GND_OUT_3**|Discrete output #3 (ground)
167 +|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA)
168 +|**2**|**GND_OUT_2**|Discrete output #2 (ground)
169 +|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
170 +|**1**|**GND_OUT_1**|Discrete output #1 (ground)
138 138  
139 -= Indicators =
172 +== Indicators ==
140 140  
141 141  === DS1 – power indicator ===
142 142  
143 -|(% style="width:100px" %)**State**|**Description**
144 -|(% style="width:100px" %)**Lights red**|The device is powered
145 -|(% style="width:100px" %)**Off**|The device is not powered
176 +|**State**|**Description**
177 +|**Lights red**|The device is powered
178 +|**Off**|The device is not powered
146 146  
147 147  === DS2 – operation indicator ===
148 148  
149 -|(% style="width:100px" %)**State**|**Description**
150 -|(% style="width:100px" %)**Blinking green**|The BMS firmware is running
151 -|(% style="width:100px" %)**Off**|The BMS firmware is not running
182 +|**State**|**Description**
183 +|**Blinking green**|The BMS firmware is running
184 +|**Off**|The BMS firmware is not running
152 152  
153 153  === DS3 – communication indicator ===
154 154  
155 -|(% style="width:100px" %)**State**|**Description**
156 -|(% style="width:100px" %)**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
157 -|(% style="width:100px" %)**Blinking yellow (25Hz)**|Communication with BMS Logic is established
188 +|**State**|**Description**
189 +|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
190 +|**Blinking yellow (25Hz)**|Communication with BMS Logic is established
158 158  
159 159  === DS4 – error indicator ===
160 160  
161 -|(% style="width:100px" %)**State**|**Description**
162 -|(% style="width:100px" %)**Blinking red**|Errors in communication with BMS Logic
163 163  
195 +|(**State**|**Description**
196 +|(**Blinking red**|Errors in communication with BMS Logic
197 +
164 164  === DS7 – relay 1 indicator ===
165 165  
166 -|(% style="width:100px" %)**State**|**Description**
167 -|(% style="width:100px" %)**Lights green**|Relay #1 is closed
168 -|(% style="width:100px" %)**Off**|Relay #1 is opened
200 +|**State**|**Description**
201 +|**Lights green**|Relay #1 is closed
202 +|**Off**|Relay #1 is opened
169 169  
170 170  === DS8 – relay 2 indicator ===
171 171  
172 -(% style="width:287px" %)
173 -|(% style="width:100px" %)**State**|(% style="width:183px" %)**Description**
174 -|(% style="width:100px" %)**Lights green**|(% style="width:183px" %)Relay #2 is closed
175 -|(% style="width:100px" %)**Off**|(% style="width:183px" %)Relay #2 is opened
206 +|**State**|**Description**
207 +|**Lights green**|Relay #2 is closed
208 +|**Off**|Relay #2 is opened
176 176  
177 177  === DS5 – relay 3 indicator ===
178 178  
179 -|(% style="width:100px" %)**State**|**Description**
180 -|(% style="width:100px" %)**Lights green**|Relay #3 is closed
181 -|(% style="width:100px" %)**Off**|Relay #3 is opened
212 +|**State**|**Description**
213 +|**Lights green**|Relay #3 is closed
214 +|**Off**|Relay #3 is opened
182 182  
183 183  === DS6 – relay 4 indicator ===
184 184  
185 -|(% style="width:100px" %)**State**|**Description**
186 -|(% style="width:100px" %)**Lights green**|Relay #4 is closed
187 -|(% style="width:100px" %)**Off**|Relay #4 is opened
218 +|**State**|**Description**
219 +|**Lights green**|Relay #4 is closed
220 +|**Off**|Relay #4 is opened
188 188  
189 189  
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